TI began focusing on energy conservation during the energy
crisis of 1973, and since then has implemented thousands of
projects to successfully reduce our energy consumption.
In the last two decades, TI has commissioned an average of
100 projects each year, collectively saving $4 million to
$5 million annually. TI's threshold for identifying "cost-effective"
projects has ranged from a one-year payback on investment
to as much as five years, varying with business conditions.
Our projects have typically had a simple payback period of
less than two years.
TI also invests capital and employee resources on site-based
and global initiatives, sharing best practices to more fully
leverage success. We contain costs by consuming less energy
and paying less for what we consume. Our energy steering team
spent much of 2007 working to lower energy use and rates,
boost facility and manufacturing tool efficiency, and build
employee awareness of reduction measures.
Reduction efforts
To provide an additional focus on areas where TI could conserve
energy or reduce its costs, our energy steering team chartered
sub-teams to identify power-saving opportunities. Over the
last several years the sub-teams focused on manufacturing
equipment, facilities equipment and computer workstations,
as well as server equipment and software.
Some of the areas these teams have impacted include:
- Manufacturing equipment: Wafer fabrication
is the most energy-intensive process at TI, with the energy
consumption of tools now representing more than 50 percent
of facility energy consumption. To date, the sub-team dedicated
to reducing energy use in this area has identified point-of-use
chillers and vacuum pumps as some of the most energy-hungry,
and has worked with manufacturers to identify replacement
parts that use much less energy. This evaluation process
is ongoing. TI also works with competitors, tool manufacturers
and industry associations to improve the efficiency of future
tool sets.
- Central utilities plant: Next to manufacturing
equipment, the consumption of central plant equipment is
the most energy-intensive. The facilities conservation team
routinely evaluates the efficiency of chillers, boilers,
pumps and cooling towers, recommending replacement or a
change in operation where cost-effective.
- Heating, ventilation and air-conditioning systems:
TI can also save energy by replacing or upgrading air handling
units, fans, coils and valves, as well as their control
equipment.
- Building envelope: Central heating and
cooling costs are impacted by projects that involve the
use of insulation, double-paned glass, window films, reflective
roof coatings and air curtains at door locks. These areas
are evaluated for improvement or replacement to improve
efficiency.
- Lighting: TI tailors our internal lighting
schemes to be as efficient as possible and has implemented
controls that turn off lights when areas are not in use.
- Office equipment: More efficient office
equipment is chosen where it makes economic sense, and we
specify and monitor control rules that include the use of
energy-saving features such as sleep modes.
In addition to these areas of conservation, TI continued
to focus efforts on purchasing energy at the most reasonable
rates possible. Where markets permit, TI pursues smart buying
tactics, such as negotiating for fixed-price contracts, as
well as contracts indexed to natural gas or electricity markets.
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2007 performance
In 2007, TI continued identifying capital equipment that
could be replaced with higher efficiency versions; vacuum
pumps and chillers are two examples. We have also followed
through with our plans to communicate energy efficiency reduction
goals to our vendors.
TI successfully moved forward with our Reduce Your Use communications
campaign in 2007, which recognized employees who submitted
outstanding energy reduction ideas.
Energy use comprises about 66 percent of TI's carbon footprint.
We also spent about 94 percent of our overall utility budget
on energy and just 6 percent on water and sewer services.
As a result, our reduction strategy focused on lowering energy
consumption and costs, as well as minimizing the environmental
impact of its use.
The number of energy reduction projects commissioned in 2007
was 37 – only about one-third the normal level of activity.
First quarter capital-spending curtailments were necessary
to preserve share value. As a result, many energy reduction
initiatives were sidelined. With energy prices on the rise,
we recognize the need for additional conservation efforts
in 2008.
TI's total energy use decreased 1 percent to an estimated
9.3 million British thermal units in 2007. TI analyzed areas
where we can shave energy consumption by focusing on new purchases
of more energy-efficient equipment or instituting campaigns
designed to use existing equipment more efficiently. In this
category, TI met our goal to commission projects saving about
$3 million annually.
Looking forward, TI will continue our prudent management of
rising energy costs by making adjustments to capital spending
and expectations for returns on our investments
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