At TI, sustainability means operating in a manner that
balances people, profit, product and the planet. Sustainable
manufacturing – using benign chemicals where possible and
incorporating smart reuse and recycling practices – delivers
products without exhausting resources, at a lower cost and
a reduced environmental impact.
TI's manufacturing processes are managed based on internationally
recognized standards established by the International
Standards Organization 14001 and the Occupational
Safety Health Assessment Series. A listing of TI manufacturing
sites and their status relative to ISO 14001 can be found
here.
Our company employs numerous controls to manage manufacturing's
impact on the environment. Some examples include:
- Collecting, recycling and reusing water.
- Segregating and recycling solvents and metal-based solutions
from our wastewater system.
- Treating industrial wastewater.
- Collecting and recycling scrap paper, metal, cardboard,
wood, plastics and silicon.
- Improving energy efficiency to reduce electric use.
- Installing air emission control systems.
- Scrubbing corrosive and caustic exhausts to adjust pH.
- Installing "cool" white roofs on buildings.
- Improving the indoor environment by using low-emitting
adhesives, sealants, paint, carpet and composite wood.
Eliminating hazardous substances
At TI, we comprehensively screen all incoming chemicals before
incorporating them into our manufacturing lines. Screening
includes a review of customer concerns and regulatory standards,
in addition to any health, safety and environmental controls
required for their use. If concerns about a chemical or material
arise during review, the matter is elevated to a chemical
and material review board staffed by TI experts.
If a chemical or material is thought to be necessary for
manufacturing but concerns still exist, the company's manufacturing
leaders review the issue, and in some cases authorize additional
time and resources to seek a safer alternative or more stringent
use controls.
Lead (Pb)
TI led the industry in developing Pb-free alternatives for
products in the late 1980s, long before legislation required
such measures. In 1989, we introduced our first Pb-free alternative,
the nickel-palladium finish, many years before the European
Union (EU) passed its Restriction on Use of Hazardous Substances
in Electrical and Electronic Equipment (RoHS).
We completed most component conversions well ahead of the
EU deadline.
While most of our customers have shifted to using Pb-free
products, TI continues to manufacture a few applications that
contain Pb for customers who require it. Upon request, TI
can provide certification and analytical data from our suppliers
to independently verify the content of the materials that
go into TI Pb-free products.
In addition to achieving compliance with the EU's RoHs directive,
TI's Pb-free products also meet China's new Management Methods
for Controlling Pollution by Electronic Information Products
(China
RoHS) requirements. For products not identified for conversion,
we work with customers to find suitable RoHS-compliant or
other "green" solutions. We also maintain an Eco-Info
and Pb-free Web site that allows customers to assess the
compliance of our products throughout the supply chain.
This site was created in 2002 to enable customers to view
and download reports that depict both the amount and the type
of substances TI uses within our finished integrated circuit
products. The information can be used to show compliance to
regulations and other controlled substances on a global basis.
In 2007, TI included download capabilities to standardize
how this information was reported. The company also spent
time evaluating the extent to which we can make our products
halogen-free. This effort will continue in the coming year.
Europe and China's banned substances
In the past few years, both the European Union (EU) and China
have come out with more stringent standards for product content
and have banned some chemicals altogether. In 2006, the EU
banned any new electrical or electronic equipment from containing
lead, cadmium, mercury, hexavalent chromium, polybrominated
biphenyl and polybrominated diphenyl ether flame retardants
beyond a specified threshold.
China also published a new set of production requirements,
the China Management Methods for Controlling Pollution by
Electronic Information Products (China
RoHS). Although TI components are not directly required
to meet China RoHS labeling requirements, as of May
2007, TI changed its shipping labels and released the
information needed by our customers to meet their compliance
needs.
Halogens
One of the current challenges facing the technology industry
today, including TI, is determining how to reduce or eliminate
two halogens, Bromine (Br) and Chlorine (Cl), from our products.
These materials are integral to semiconductor processing.
While halogen products themselves pose no risk, improper
and unsafe recycling practices are being reported that can
pose human risk. These practices heat electronic waste such
as computer processors to recapture the precious metals. At
lower-than-safe melting temperatures, the brominated flame
retardants (BFRs) and poly vinyl chlorines (PVCs) can release
toxic fumes.
The semiconductor industry recognizes we have little control
over what happens to products once they are incorporated in
end equipment. However, many distributors of technological
products are under increasing pressure from environmental
groups to eliminate this potential risk. Currently, no regulations
exist that ban these halogens at the levels we use.
TI has been collaborating with our peers and our customers
to address this challenge. Together, we are working with U.S.
standardization bodies to develop appropriate halogen-free
specifications.
We also continue to educate customers about the challenge
of developing halogen-free products and the potential risk
to product integrity. As part of this effort, TI began conducting
an internal inventory of halogens used in our existing product
line in 2007 and plans for halogen use in the future. We expect
to issue a public update on TI's halogen use some time in
2008.
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Supplier stewardship
TI uses an internally developed program to evaluate our suppliers
for environmental, health and safety (ESH) performance, whether
they have established ESH policies, and how they are monitored
to ensure compliance with ESH standards. This information
is put in a central database,
which is updated annually and shared with customers.
Additionally, TI ensures that raw material and external manufacturing
suppliers comply with the EU's RoHS restrictions and other
regulatory and customer requirements through an annual certification
process. TI also offers proof-of-compliance analytical data
for the six EU RoHS banned substances to those customers who
want more than certification as proof of content compliance.
TI has been working with our supply chain to bring us greener
chemicals and materials. Our goal is to develop manufacturing
processes that use less energy and more benign chemicals.
As a supplier itself, TI has gone to great lengths to provide
the kind of information and transparency we expect from our
own suppliers. Our external Eco-Info
and Lead (Pb)-free Web site, including a detailed product
content database, allow customers to assess the materials
contained in our products to ensure compliance throughout
the supply chain.
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