SLUSCU6C August   2017  – January 2020 UCC256301

PRODUCTION DATA.  

  1. Features
  2. Applications
  3. Description
    1.     Simplified Schematic
  4. Revision History
  5. Pin Configuration and Functions
    1.     Pin Functions
  6. Specifications
    1. 6.1 Absolute Maximum Ratings
    2. 6.2 ESD Ratings
    3. 6.3 Recommended Operating Conditions
    4. 6.4 Thermal Information
    5. 6.5 Electrical Characteristics
    6. 6.6 Switching Characteristics
    7. 6.7 Typical Characteristics
  7. Detailed Description
    1. 7.1 Overview
    2. 7.2 Functional Block Diagram
    3. 7.3 Feature Description
      1. 7.3.1  Hybrid Hysteretic Control
      2. 7.3.2  Regulated 12-V Supply
      3. 7.3.3  Feedback Chain
      4. 7.3.4  Optocoupler Feedback Signal Input and Bias
      5. 7.3.5  System External Shut Down
      6. 7.3.6  Pick Lower Block and Soft Start Multiplexer
      7. 7.3.7  Pick Higher Block and Burst Mode Multiplexer
      8. 7.3.8  VCR Comparators
      9. 7.3.9  Resonant Capacitor Voltage Sensing
      10. 7.3.10 Resonant Current Sensing
      11. 7.3.11 Bulk Voltage Sensing
      12. 7.3.12 Output Voltage Sensing
      13. 7.3.13 High Voltage Gate Driver
      14. 7.3.14 Protections
        1. 7.3.14.1 ZCS Region Prevention
        2. 7.3.14.2 Over Current Protection (OCP)
        3. 7.3.14.3 Over Output Voltage Protection (VOUTOVP)
        4. 7.3.14.4 Over Input Voltage Protection (VINOVP)
        5. 7.3.14.5 Under Input Voltage Protection (VINUVP)
        6. 7.3.14.6 Boot UVLO
        7. 7.3.14.7 RVCC UVLO
        8. 7.3.14.8 Over Temperature Protection (OTP)
    4. 7.4 Device Functional Modes
      1. 7.4.1 Burst Mode Control
      2. 7.4.2 High Voltage Start-Up
      3. 7.4.3 X-Capacitor Discharge
      4. 7.4.4 Soft-Start and Burst-Mode Threshold
      5. 7.4.5 System States and Faults State Machine
      6. 7.4.6 Waveform Generator State Machine
  8. Application and Implementation
    1. 8.1 Application Information
    2. 8.2 Typical Application
      1. 8.2.1 Design Requirements
      2. 8.2.2 Detailed Design Procedure
        1. 8.2.2.1  LLC Power Stage Requirements
        2. 8.2.2.2  LLC Gain Range
        3. 8.2.2.3  Select Ln and Qe
        4. 8.2.2.4  Determine Equivalent Load Resistance
        5. 8.2.2.5  Determine Component Parameters for LLC Resonant Circuit
        6. 8.2.2.6  LLC Primary-Side Currents
        7. 8.2.2.7  LLC Secondary-Side Currents
        8. 8.2.2.8  LLC Transformer
        9. 8.2.2.9  LLC Resonant Inductor
        10. 8.2.2.10 LLC Resonant Capacitor
        11. 8.2.2.11 LLC Primary-Side MOSFETs
        12. 8.2.2.12 Design Considerations for Adaptive Dead-Time
        13. 8.2.2.13 LLC Rectifier Diodes
        14. 8.2.2.14 LLC Output Capacitors
        15. 8.2.2.15 HV Pin Series Resistors
        16. 8.2.2.16 BLK Pin Voltage Divider
        17. 8.2.2.17 BW Pin Voltage Divider
        18. 8.2.2.18 ISNS Pin Differentiator
        19. 8.2.2.19 VCR Pin Capacitor Divider
        20. 8.2.2.20 Burst Mode Programming
        21. 8.2.2.21 Soft-Start Capacitor
      3. 8.2.3 Application Curves
  9. Power Supply Recommendations
    1. 9.1 VCC Pin Capacitor
    2. 9.2 Boot Capacitor
    3. 9.3 RVCC Pin Capacitor
  10. 10Layout
    1. 10.1 Layout Guidelines
    2. 10.2 Layout Example
  11. 11Device and Documentation Support
    1. 11.1 Device Support
      1. 11.1.1 Development Support
        1. 11.1.1.1 Custom Design With WEBENCH® Tools
    2. 11.2 Documentation Support (if applicable)
      1. 11.2.1 Related Documentation
    3. 11.3 Receiving Notification of Documentation Updates
    4. 11.4 Community Resources
    5. 11.5 Trademarks
    6. 11.6 Electrostatic Discharge Caution
    7. 11.7 Glossary
  12. 12Mechanical, Packaging, and Orderable Information

Package Options

Mechanical Data (Package|Pins)
Thermal pad, mechanical data (Package|Pins)
Orderable Information

Hybrid Hysteretic Control

UCC256301 uses a novel control scheme – Hybrid Hysteretic Control (HHC) - to achieve best in class line and load transient performance. The control method makes the compensator very easy to design. The control method also makes light load management easier and more efficient. Improved line transient enables lower bulk capacitor/output capacitor value and saves system cost.

HHC is a control method which combines traditional frequency control and charge control – It is charge control with added frequency compensation ramp. Comparing with traditional frequency control, it changes the power stage transfer function from a 2nd order system to a 1st order system, so that it is very easy to compensate. The control effort is directly related to input current, so the line and load transients are best in class. Comparing with charge control, the hybrid hysteretic control avoids unstable condition by adding in a frequency compensation ramp. The frequency compensation makes the system always stable, and makes the output impedance lower as well. Lower output impedance makes the transient performance better than charge control.

In summary, the problems solved by HHC are:

  • Help LLC converters achieve best in class load transient and line transient
  • Changes the small-signal transfer function to a 1st order system which is very easy to compensate, and can achieve very high bandwidth
  • Inherently stable via frequency compensation
  • Makes burst mode control high efficiency optimization much easier

Figure 28 shows the HHC implementation in UCC25630: a capacitor divider (C1 and C2) and two well matched controlled current source.

UCC256301 fig30_sluscu6.gifFigure 28. UCC256301 HHC Implementation

The resonant capacitor voltage is divided down by the capacitor divider formed by C1 and C2. The current sources are controlled by the gate drive signals. When high side switch is on, turn on the upper current source to inject a constant current into the capacitor divider; when low side switch is on, turn on the lower current source to pull the same amount of constant current outside of the capacitor divider. The two current sources add a triangular compensation ramp to the VCR node. The current sources are supplied by a reference voltage Vref. This voltage needs to be equal to or larger than twice of the common mode voltage VCM. The divided resonant capacitor voltage and the compensation ramp voltage are then added together to get VCR node voltage. If the frequency compensation ramp dominates, the VCR node voltage will look like a triangular waveform, and the control will be similar to direct frequency control. If the resonant capacitor voltage dominates, the shape of the VCR node voltage will look like the actual resonant capacitor voltage, and the control will be similar to charge control. This is why the control method is called “hybrid” and the compensation ramp is called frequency compensation.

This set up has an inherent negative feedback to keep the high side and low side on time balanced, and also keep the common mode voltage at VCR node at VCM.

There are two input signals needed for the new control scheme: VCR and VCOMP. VCR is the sum of the scaled down version of the resonant capacitor voltage and the frequency compensation ramp. VCOMP is the voltage loop compensator output. The waveform below shows how the high-side and low-side switches are controlled based on VCR and VCOMP. The common mode voltage of VCR is VCM.

UCC256301 fig31_sluscu6.gifFigure 29. HHC Gate On/Off Control Principle

Based on VCOMP and VCM (3 V), two thresholds: Vthh and Vthl are created.

Equation 1. UCC256301 sluscu6_equation1.gif
Equation 2. UCC256301 sluscu6_equation2.gif

The VCR voltage is compared with the two thresholds. When VCR > Vthh, turn off high side switch; when VCR < Vthl, turn off low side switch. HO and LO turn on edges are controlled by adaptive dead time circuit.