Hybrid, Electric & Power Train Systems Reference designs

Description

Resonant converters are popular DC-DC converters frequently used in server, telecom, automotive, industrial and other power supply applications. Their high performance (efficiency, power density, etc.), improving requirements of the various industry standards, and the ever increasing power density (...)

Key Features

• Digitally controlled two phase interleaved LLC resonant DC-to-DC converter
• Excellent current sharing between phases without any additional hardware
• Peak efficiency: 94.5%. Efficiency > 90% for all loads above 10% of rated load
• powerSUITE support for easy adaptation of software for a customized power (...)

Available resources

• Schematic/Block Diagram
• Bill of Materials
• Reference Guide
• Layer Plot
• Assembly Drawings
• CAD Files
• Gerber Files

• TI Devices

• OPA365
• PTH08080W
• TMS320F28379D
• TPS795
• UCC27524A
• More

Description

Vienna rectifier power topology is used in high power three phase power factor (AC-DC) applications such as off-board electric vehicleEV chargers and telecom rectifiers. Control design of the rectifier can be complex. This design illustrates a method to control the power stage using C2000&trade (...)

Key Features

• Greater than 98% peak efficiency
• Less than 2% THD at full load and low line
• powerSUITE software support for easy adaptation of software for a customized power level
• SFRA enables in circuit verification of control loop designed
• Up to 2.4KW design with three phase 400Vac VL-L Input

Available resources

• Schematic/Block Diagram
• Bill of Materials
• Reference Guide
• Layer Plot
• Assembly Drawings
• CAD Files
• Gerber Files

• TI Devices

• AMC1301
• DCH010505S
• OPA320
• OPA4350
• PTH08080W
• More

Description

This shunt-based current sensor reference design provides an accuracy of < 0.2% FSR over a temperature range of -40°C to +125°C. Precision current sensing is essential in a number of automotive applications, including battery management systems, motor currents, and others. Generally (...)

Key Features

• Accuracy of 0.2% FSR, over temperature (-40°C to 125°C)
• Suitable for ±500A, high/low-side current sensing
• Compensated for temperature and non-linearity (second order temperature and linearity compensation algorithm)
• Protection against harness faults (overvoltage, reverse polarity, input/output signal (...)

Available resources

• Schematic/Block Diagram
• Bill of Materials
• Reference Guide
• Most RecentReference Guide
• Automotive Shunt-Based ±500-A Precision Current Sensing Reference Design (Rev. A) 07 Jul 2017
• AdditionalReference Guide
• Automotive Resistive Bridge Pressure Sensor Reference Design (Rev. B) 27 Mar 2017
• 30-A Range Bidirectional Current Shunt Monitor Design Guide 30 Jun 2015
• Layer Plot
• Assembly Drawings
• CAD Files
• Gerber Files

• TI Devices

• INA240
• PGA400-Q1
• TPS709-Q1

Description

The TIDA-01168 reference design is a four-phase, bidirectional DC-DC converter development platform for 12-V/48-V automotive systems. The system uses two LM5170-Q1 current controllers and a TMS320F28027F microcontroller (MCU) for the power stage control. LM5170-Q1 subsystems use average current (...)

Key Features

• 12V input voltage range:  6V to 18V
• 48V input voltage range:  24V to 54V
• Reverse polarity, overcurrent overvoltage and overtemperature protection
• Multiphase scalable option
• Highly integrated solution using automotive qualified components

Available resources

• Schematic/Block Diagram
• Bill of Materials
• Software
• Reference Guide
• User's Guide
• Layer Plot
• Most RecentLayer Plot
• TIDA-01168 Heatsink Drilling Plan 28 Jun 2017
• AdditionalLayer Plot
• TIDA-01168 PCB 28 Jun 2017
• Assembly Drawings
• CAD Files
• Most RecentCAD Files
• TIDA-01168 Busbars CNC Data (Mechanical) 28 Jun 2017
• AdditionalCAD Files
• TIDA-01168 CAD Files 28 Jun 2017
• TIDA-01168 Heatsink Drilling Plan (Mechanical) 28 Jun 2017
• Gerber Files

• TI Devices

• LM5010A-Q1
• LM5060-Q1
• LM5170-Q1
• LP5912-Q1
• MC33063A-Q1
• More

Description

TIDA-00796 reference design is a complete resolver solution based on system-on-chip (SoC) PGA411-Q1 sensor interface. Typical application for the design is in electric vehicle (EV) and hybrid electric vehicle (HEV) powertrain systems. The PGA411-Q1 based design solves excitation amplifier, boost (...)

Key Features

• 4 Vrms or 7 Vrms 10 - 20 kHz excitation signal
• Integrated step-up converter for excitation amplifier
• Programmable fault detection thresholds and filters
• Interfacing with F28069 ™ controlSTICK and F28069M LaunchPAD development kits
• Compact 30 x 70 mm four layer PCB

Available resources

• Schematic/Block Diagram
• Most RecentSchematic/Block Diagram
• TIDA-00796 Schematic (Launchpad Adapter) 31 Mar 2016
• AdditionalSchematic/Block Diagram
• TIDA-00796 Schematic and Block Diagram 31 Mar 2016
• Bill of Materials
• Most RecentBill of Materials
• TIDA-00796 BOM 31 Mar 2016
• AdditionalBill of Materials
• TIDA-00796 BOM (Launchpad Adapter) 31 Mar 2016
• Software
• Reference Guide
• Layer Plot
• Most RecentLayer Plot
• TIDA-00796 PCB 31 Mar 2016
• AdditionalLayer Plot
• TIDA-00796 PCB (Launchpad Adapter) 31 Mar 2016
• Assembly Drawings
• Most RecentAssembly Drawings
• TIDA-00796 Assembly Drawing 31 Mar 2016
• AdditionalAssembly Drawings
• TIDA-00796 Assembly Drawing (Launchpad Adapter) 31 Mar 2016
• CAD Files
• Most RecentCAD Files
• TIDA-00796 CAD Files 31 Mar 2016
• AdditionalCAD Files
• TIDA-00796 CAD Files (Launchpad Adapter) 31 Mar 2016
• Gerber Files
• Most RecentGerber Files
• TIDA-00796 Gerber 31 Mar 2016
• AdditionalGerber Files
• TIDA-00796 Gerber (Launchpad Adapter) 31 Mar 2016

• TI Devices

• LM2842-Q1
• PGA411-Q1
• TLV713P-Q1

Description

This design is a digitally controlled, two phase interleaved, 700W power factor correction converter with added power metering functionality. A C2000™ Piccolo™ microcontroller is the controller for the two 180° phase shifted boost power stages that comprise the power factor (...)

Key Features

• Full digital control of dual interleaved PFC power converter topology
• Universal input of 95 VAC to 265 VAC
• 400 VDC bus output operating up to 700 W
• Power Factor of 0.99 at 200 KHz switching frequency and 1.5% THD at full load
• Supports power monitoring of rectified input voltage, RMS input voltage, RMS (...)

Available resources

• Schematic/Block Diagram
• Bill of Materials
• Software
• Reference Guide

• TI Devices

• TMS320F28035

Description

The Bridge BoosterPack demonstrates the bq76PL455A-Q1 configured as a dedicated communications bridge to translate MCU UART  communications to the bq76PL455A-Q1 daisy chain. The bq76PL455 Bridge BoosterPack also offers  an isolated current sense input for measuring battery pack current, as (...)

Key Features

• BoosterPack compatible
• Isolated current sense input for monitoring pack current
• Isolated voltage sense input defined by the user
• Isolated daisy chain communicaton to stacked devices

Available resources

• Schematic/Block Diagram
• Bill of Materials
• Software
• Reference Guide
• Layer Plot
• Assembly Drawings
• CAD Files
• Gerber Files

• TI Devices

• AMC1200
• BQ76PL455A-Q1
• SN6501
• TPD4E05U06-Q1
• TPS61093-Q1
• More

Description

The TIDA-01255 design is built for isolated CAN communication, which is widely used in automotive environments. In hybrid and electric vehicles (HEV/EVs), a complete high-voltage network is floating with respect to the chassis ground. Isolation is required for the power and communication channels (...)

Key Features

• Flexible high-speed CAN communication
• Low loop delay (typically 136 ηs) to support high-speed arbitration rates
• 750-mW power transfer with 3-kV isolation
• ±70-V bus fault protection
• Compliant with ISO 11898-2 CAN standard

Available resources

• Schematic/Block Diagram
• Bill of Materials
• Reference Guide
• Most RecentReference Guide
• Automotive Reinforced Isolated CAN Reference Design 09 May 2017
• AdditionalReference Guide
• IEC 61000 ESD, EFT, and Surge Bus Protection for CAN Reference Design (Rev. B) 18 Jan 2017
• Layer Plot
• Assembly Drawings
• CAD Files
• Gerber Files

• TI Devices

• ISO7731-Q1
• SN6501-Q1
• TCAN1042HGV-Q1
• TPS763-Q1

Description

16-Cell EV/HEV High Current Active Balance Solution, using the latest automotive battery management monitor and protector, the bq76PL455A-Q1. It provides high-performance battery management solution for large capacity battery packs, by combining the high integration and accuracy of the bq76PL455A-Q1 (...)

Key Features

• Highly accurate monitoring of 16 li-ion cells
• Integrated protector
• 2 - 5A active balance
• Fully isolated transfer to external 12V supply/battery
• 1-Mb/s stackable isolated differential-UART

Purchase Options

• Order Now

Available resources

• Schematic/Block Diagram
• Bill of Materials
• Software
• Reference Guide
• Layer Plot
• Assembly Drawings
• CAD Files
• Most RecentCAD Files
• TIDA-00817 Manufacturing Files (PWR580C) (Rev. A) 05 Apr 2017
• AdditionalCAD Files
• TIDA-00817 CAD Files (PWR580C) (Rev. A) 05 Apr 2017
• Gerber Files

• TI Devices

• BQ76PL455A-Q1
• CSD18504Q5A
• EMB1428Q
• EMB1499Q
• LM5018
• More

Description

The TIDA-00793 reference design provides a simple, robust, and accurate sensor signal conditioning solution using the PGA400-Q1 for resistive bridge type pressure sensors. The protection strategies implemented in this design protect the pressure sensor against wiring harness faults, EMI, and (...)

Key Features

• Accuracy of 0.17% Over Temperature (-40°C to 125°C)
• Second Order Temperature and Linearity Compensation Algorithm
• Form Factor Design of 23x23mm
• Protection Against Harness Faults (Over voltage and Reverse Polarity Protection), Broken Wire Detection
• Meets ISO7637-3 Requirements for Transient Pulses, tested (...)

Available resources

• Schematic/Block Diagram
• Bill of Materials
• Reference Guide
• Layer Plot
• Assembly Drawings
• CAD Files
• Gerber Files

• TI Devices

• PGA400-Q1