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UCC28630

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High power Flyback controller with PSR, peak power mode, X-Cap discharge, and freq dither

Product details

Control mode Primary-side regulation UVLO thresholds on/off (V) 14.5/8 Duty cycle (max) (%) 70 Switching frequency (max) (kHz) 120 Features CCM, DCM, High voltage startup, Overvoltage protection, Primary-side regulated, Soft start, X-capacitor discharge Operating temperature range (°C) -40 to 125 Rating Catalog Device type Controllers Topology Flyback
Control mode Primary-side regulation UVLO thresholds on/off (V) 14.5/8 Duty cycle (max) (%) 70 Switching frequency (max) (kHz) 120 Features CCM, DCM, High voltage startup, Overvoltage protection, Primary-side regulated, Soft start, X-capacitor discharge Operating temperature range (°C) -40 to 125 Rating Catalog Device type Controllers Topology Flyback
SOIC (D) 7 29.4 mm² 4.9 x 6
  • High-Power, Primary-Side CV/CC Regulation
  • Continuous Conduction Mode (CCM) and Discontinuous Conduction Mode (DCM) Operation
  • Built-In 700-V Start-Up Current Source
  • Active X-Capacitor Discharge (UCC28630 and UCC28633)
  • Adjustable Constant-Current (CC) Mode Limiting (except for UCC28630)
  • High Gate Drive Current 1-A Source and 2-A Sink
  • Low Power Modes for <30-mW System Standby
  • Best-In-Class Light Load (10%) Efficiency >85%
  • PSR design with no opto-coupler - can meet high CM isolation & surge requirements
  • VDD OVP for independent indirect output OV under open-feedback fault conditions
  • Peak-Power Mode for Transient Overload
  • Shutdown Pin Interface for External NTC
  • Protections: Overvoltage, Overcurrent, Over-Temperature, Overload Timer (UCC28630), AC Line UV, Brownout and Pin Protections
  • Frequency Dither to Ease EMI Compliance (except the UCC28632)
  • Create a Custom Design Using the UCC2863x With the WEBENCH® Power Designer
  • High-Power, Primary-Side CV/CC Regulation
  • Continuous Conduction Mode (CCM) and Discontinuous Conduction Mode (DCM) Operation
  • Built-In 700-V Start-Up Current Source
  • Active X-Capacitor Discharge (UCC28630 and UCC28633)
  • Adjustable Constant-Current (CC) Mode Limiting (except for UCC28630)
  • High Gate Drive Current 1-A Source and 2-A Sink
  • Low Power Modes for <30-mW System Standby
  • Best-In-Class Light Load (10%) Efficiency >85%
  • PSR design with no opto-coupler - can meet high CM isolation & surge requirements
  • VDD OVP for independent indirect output OV under open-feedback fault conditions
  • Peak-Power Mode for Transient Overload
  • Shutdown Pin Interface for External NTC
  • Protections: Overvoltage, Overcurrent, Over-Temperature, Overload Timer (UCC28630), AC Line UV, Brownout and Pin Protections
  • Frequency Dither to Ease EMI Compliance (except the UCC28632)
  • Create a Custom Design Using the UCC2863x With the WEBENCH® Power Designer

The UCC2863x targets high-power, primary-side regulated flyback converters. The ability to operate in both CCM and DCM make the device suitable for applications with a wide power range. The peak power mode allows transient peak power delivery up to 200% of nominal rating, with only a 25% peak current increase, maximizing transformer utilization.

The transformer bias winding is used to sense output voltage for regulation, and for low-loss input voltage sensing. Advanced sampling techniques allow CCM operation, and deliver excellent output voltage regulation performance for opto-coupler-less designs at power levels of 100 W and above.

A high-voltage current source enables fast and efficient start-up. Advanced light-load modes are deployed to reduce both controller and system power consumption at no load and light load. These modes enable potential system designs to meet 30-mW no-load power for power designs up to 30 W nominal, 60 W peak.

The device has been designed for ease-of-use and incorporates many features to enable a wide range of designs. Extensive protection features are included to simplify system design.

See the Device Comparison Table for details.

The UCC2863x targets high-power, primary-side regulated flyback converters. The ability to operate in both CCM and DCM make the device suitable for applications with a wide power range. The peak power mode allows transient peak power delivery up to 200% of nominal rating, with only a 25% peak current increase, maximizing transformer utilization.

The transformer bias winding is used to sense output voltage for regulation, and for low-loss input voltage sensing. Advanced sampling techniques allow CCM operation, and deliver excellent output voltage regulation performance for opto-coupler-less designs at power levels of 100 W and above.

A high-voltage current source enables fast and efficient start-up. Advanced light-load modes are deployed to reduce both controller and system power consumption at no load and light load. These modes enable potential system designs to meet 30-mW no-load power for power designs up to 30 W nominal, 60 W peak.

The device has been designed for ease-of-use and incorporates many features to enable a wide range of designs. Extensive protection features are included to simplify system design.

See the Device Comparison Table for details.

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Technical documentation

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Type Title Date
* Data sheet UCC2863x, High-Power Flyback Controller with Primary-Side Regulation and Peak-Power Mode datasheet (Rev. D) PDF | HTML 15 Dec 2017
Certificate IEC 60065 Certification 15 Mar 2019
Certificate UCC28630 and UCC28633 IEC 62368 Certification 07 Feb 2019
Technical article Designing an energy-efficient BLDC ceiling fan solution PDF | HTML 24 Apr 2015
EVM User's guide UCC28630EVM-572, 65-W Nominal, 130-W Peak, Primary-Side Regulated Adapter Module (Rev. B) 18 Mar 2015

Design & development

For additional terms or required resources, click any title below to view the detail page where available.

Evaluation board

UCC28630EVM-572 — UCC28630 Evaluation Module

The Texas Instruments UCC28630EVM-572 evaluation module (EVM) is a 65W primary side regulated (PSR) flyback converter for offline applications, with 130W transient surge capability. It is intended for evaluation purposes and is not intended to be an end product.

User guide: PDF
Not available on TI.com
Calculation tool

SLUC537 UCC28630 Excel Design Calculator

Supported products & hardware

Supported products & hardware

Products
Flyback controllers
UCC28630 High power Flyback controller with PSR, peak power mode, X-Cap discharge, and freq dither UCC28631 High power Flyback controller with PSR, peak power mode, and Frequency Dither UCC28632 High power Flyback controller with PSR and peak power mode UCC28633 High power Flyback controller with PSR, peak power mode, X-Cap discharge, Adj CC limit, freq dither UCC28634 High power Flyback controller with PSR, peak power mode, Adj CC limit and Frequency Dither
Calculation tool

SLUC538 UCC28630 MathCad Design Calculator

Supported products & hardware

Supported products & hardware

Products
Flyback controllers
UCC28630 High power Flyback controller with PSR, peak power mode, X-Cap discharge, and freq dither UCC28631 High power Flyback controller with PSR, peak power mode, and Frequency Dither UCC28632 High power Flyback controller with PSR and peak power mode UCC28633 High power Flyback controller with PSR, peak power mode, X-Cap discharge, Adj CC limit, freq dither UCC28634 High power Flyback controller with PSR, peak power mode, Adj CC limit and Frequency Dither
Reference designs

TIDA-00386 — BLDC Ceiling Fan Controller with Sensorless Sinusoidal Current Control

This reference design is a brushless DC ceiling fan controller that runs from AC power.  It features the DRV10983 24-V three-phase motor driver to drive motors with sinusoidal current and sensorless control.  The UCC28630 converts 90-265 VAC into 24 VDC.  The MSP430G2201 value-line (...)
Test report: PDF
Schematic: PDF
Reference designs

PMP10912 — PSR Flyback Reference Design for 120V+/-15% AC Input and 24V/6A Output

The PMP10912 reference design uses the UCC28630 primary-side regulated controller on a two-switch flyback controller  to generate a 24V/6A output from 120VAC input with safety isolation rated transformer. Over 87% efficiency is achieved at full load in this design.
Test report: PDF
Schematic: PDF
Reference designs

PMP10335 — PSR flyback for universal 85-VAC to 265-VAC input with 12-V/75-W rated output reference design

This design uses the PSR controller UCC28630 that is capable of operating in both CCM and DCM. With the help of X-cap discharge function of UCC28630, the safety discharge resistor can be elimiated. Full load efficiency is 83.5% at 120VAC/60Hz input and 86% at 230VAC/50Hz input.
Test report: PDF
Schematic: PDF
Reference designs

PMP4444 — 85-265Vac to 12V/3A and 24V/1.3A Power for Digital Televisions and Monitors Power Reference Design

The PMP4444 is an universal AC input, 65W output flyback converter with primary-side regulation(PSR) enabled by the UCC28630D high-power flyback controller. The PSR solution eliminates the need for optocouplers and secondary-side feedback components creating a small, low BOM cost system. The (...)
Test report: PDF
Schematic: PDF
Reference designs

PMP10804 — Primary Side Regulated Flyback Reference Design with 120VAC Input and 24V/4A Rated Output

This reference design implements the UCC28630 PSR controller in a flyback power supply. The UCC28630 is capable of operating in both Continuous and Discontinuous Conduction Modes which enables high efficiency while reducing inductor size and cost. Safety standards such as EN60950 require that any (...)
Test report: PDF
Schematic: PDF
Reference designs

PMP9643 — 24V 65W Nominal 130W Surge Offline Flyback Power Supply for Industrial Rails Reference Design

24V Output, Constant Voltage / Constant Current, 65W Flyback power supply with 130W surge capability. Primary side regulation eliminates feedback opto-coupler and provides 1% regulation down to no-load. Average efficiency of > 89% and no load power of < 70mW are achieved. Voltage input range (...)
Test report: PDF
Schematic: PDF
Reference designs

PMP9208 — 65W (130W Surge) Flyback Power Supply for Laptop Adapter Apps w/85-265VAC Input Reference Design

The PMP9208 is a power adapter reference design for 19.5V output, constant voltage / constant current, 65W flyback power supply with 130W surge capability. Primary side regulation eliminates feedback opto-coupler and provides 1% regulation down to no-load. Average efficiency of > 89% and no load (...)
Test report: PDF
Schematic: PDF
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SOIC (D) 7 View options

Ordering & quality

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