PMP20410

Variable Outputs Single Cell Battery 80W Heater Element Power Stage Buck Boost Reference Design

PMP20410

Design files

Overview

PMP20410 is a synchronous 4-switch buck-boost converter which utilizes the LM5175 controller as a heater element power stage in applications such as E-Cigarettes. The output voltage can be selected from 1V to 10V at 13A to 28A using a trim resistor at the FB pin with a 0.2V to 3.1V bias voltage. This design also uses a non-sync boost regulator LMR62014 to provide the bias power for LM5175 which enables 2.7V input operation. The LM5175 pulse-by-pulse current limiting is inherent in the current-mode controller. The board includes enable, synchronization and power good functions. This design supports resistive heating element ranging from 0.1Ω to 0.5Ω to provide 80W power.

Features
  • 2.7V to 4.3V in, output 1V to 10V @ 13A to 28A
  • LM5175 buck-boost controller to achieve over 90% efficiency over entire operating conditions
  • Compact size, slim form factor, suitable for low-power applications
  • Solution size: 43mm x 30mm
  • 98% peak efficiency
Output voltage options PMP20410.1 PMP20410.2 PMP20410.3 PMP20410.4 PMP20410.5
Vin (Min) (V) 2.7 2.7 2.7 2.7 2.7
Vin (Max) (V) 4.3 4.3 4.3 4.3 4.3
Vout (Nom) (V) 2.83 4 4.9 5.66 6.33
Iout (Max) (A) 28.3 20 16.4 14.2 12.7
Output Power (W) 80.089 80 80.36 80.372 80.391
Isolated/Non-Isolated Non-Isolated Non-Isolated Non-Isolated Non-Isolated Non-Isolated
Input Type DC DC DC DC DC
Topology Buck Boost- 4 Switch Buck Boost- 4 Switch Buck Boost- 4 Switch Buck Boost- 4 Switch Buck Boost- 4 Switch
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A fully assembled board has been developed for testing and performance validation only, and is not available for sale.

Design files & products

Design files

Download ready-to-use system files to speed your design process.

TIDUC84B.PDF (3813 K)

Test results for the reference design, including efficiency graphs, test prerequisites and more

TIDRNA4.PDF (325 K)

Detailed schematic diagram for design layout and components

TIDRNA5.PDF (54 K)

Complete listing of design components, reference designators, and manufacturers/part numbers

TIDRNA6.PDF (205 K)

Detailed overview of design layout for component placement

TIDRNA8.ZIP (458 K)

Files used for 3D models or 2D drawings of IC components

TIDCCJ9.ZIP (477 K)

Design file that contains information on physical board layer of design PCB

TIDRNA7.PDF (1209 K)

PCB layer plot file used for generating PCB design layout

Products

Includes TI products in the design and potential alternatives.

AC/DC & DC/DC controllers (external FET)

LM517542V Wide Vin 4-Switch Synchronous Buck-Boost Controller

Data sheet: PDF | HTML
AC/DC & DC/DC converters (integrated FET)

LMR62014SIMPLE SWITCHER® 2.7V to 14V, 1.4A Step-Up Regulator in SOT-23 Package

Data sheet: PDF

Technical documentation

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Type Title Date
* Test report Variable Outputs Single Cell Battery 80W Heater Element Reference Design (Rev. B) Nov. 04, 2019

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