PMP9478

Low Profile Quad Output Isolated Fly-Buck Power Supply for Industrial Application Reference Design

PMP9478

Design files

Overview

The PMP9478 reference design is a low profile quad output isolated Flybuck power supply for industrial applications. The power supply has a synchronous buck regulator, LM5017, and a low profile (6mm) transformer. It generates four isolated outputs of ±5V, ±15V, 50mA each.  The LM5017 is a 100V wide Vin, 600mA synchronous buck regulator. The input voltage range of the design is 20V to 32V, making it suitable for 24V input industrial application. The Flybuck can regulate the secondary side outputs without opto-coupler or aux winding, and is capable of achieving good cross regulation within ±5%. With LM5017's Constant On-Time control, no loop compensation is required, which simplifies the design and helps reduce the external part count and BOM cost.

Features
  • Multiple isolated bias power using Fly-Buck, ideal for PLC and industrial applications
  • 2W output power, +/-15V, +/-5V @ 50mA each, with LM5017 capable of 7.5V to 100V input
  • Primary Side Regulation without Opto, Good Cross Regulation, within +/-5%
  • Less than 6mm low profile transformer
  • Constant On Time Control, No Loop Compensation Required, and Fast Transient Response
  • This circuit board is tested, and the design files and test report are included
Output voltage options PMP9478.1 PMP9478.2 PMP9478.3 PMP9478.4
Vin (Min) (V) 20 20 20 20
Vin (Max) (V) 32 32 32 32
Vout (Nom) (V) -5 15 -15 5
Iout (Max) (A) .05 .05 .05 .05
Output Power (W) .25 .75 .75 .25
Isolated/Non-Isolated Isolated Isolated Isolated Isolated
Input Type DC DC DC DC
Topology FlyBuck FlyBuck FlyBuck FlyBuck
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A fully assembled board has been developed for testing and performance validation only, and is not available for sale.

Design files & products

Design files

Download ready-to-use system files to speed your design process.

TIDU511.PDF (612 K)

Test results for the reference design, including efficiency graphs, test prerequisites and more

TIDRAB2.PDF (157 K)

Detailed schematic diagram for design layout and components

TIDRAB3B.PDF (84 K)

Complete listing of design components, reference designators, and manufacturers/part numbers

TIDRAB5.ZIP (294 K)

Files used for 3D models or 2D drawings of IC components

TIDC592.ZIP (187 K)

Design file that contains information on physical board layer of design PCB

TIDRAB4.PDF (475 K)

PCB layer plot file used for generating PCB design layout

Products

Includes TI products in the design and potential alternatives.

AC/DC & DC/DC converters (integrated FET)

LM50177.5-100V Wide Vin, 600mA Constant On-Time Synchronous Buck Regulator

Data sheet: PDF | HTML

Technical documentation

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Type Title Date
Test report PMP9478 Test Results Aug. 28, 2014

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