150W, 86% Efficiency Primary Side Regulated DCM/CCM Flyback Supply Reference Design

(ACTIVE) TIDA-00367

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Key Document

Description

The TIDA-00367 is a 150 W flyback converter based reference design created for powering low voltage BLDC motor based applications using a companionTI Design TIDA-00447, 24V Dual Brushless DC Motor Drive Reference Design for Major Home Appliances. This reference design is a primary side regulated flyback converter based on the UCC28630 controller. It works in either discontinuous conduction mode (DCM) or continuous conduction mode (CCM) depending on the input voltage conditions and delivers a tightly regulated 24V output and a loosely regulated 12V output.Primary Side regulation helps in eliminating the use of secondary side feedback components without impacting the performance thereby reducing BOM count and increasing the reliability of the design. The hardware is designed and tested to pass the EN55011 Class B conducted emission and Surge Norm EN – 63000-4-5 .

Features
  • 150W Flyback designed for operating in the wide input range from 85Vac-270Vac.
  • High efficiency of 86% at full load.
  • Low Standby power consumption of 200mW at 230-VAC.
  • Built-in active X-Capacitor Discharge Function to meet SELV limits and eliminates the use of external bleeder resistor.
  • Primary Side Regulation in both DCM and CCM mode of operation.
  • Robust Power stage with built in protection for Overcurrent, Overvoltage, Over-temperature, AC Line UV, Brownout.
  • Meets the requirements of Conducted Emissions standard – EN55011 class B.
  • Fully Tested and Validated to deliver up to 150W and power a low voltage BLDC motor using a companion motor drive board TIDA-00447

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Schematic/Block Diagram

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Design Guide

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Design Files

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Bill of Materials (BOM)

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TI Devices (2)

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Part Number Name Product Family Sample & Buy Design Kits & Evaluation Modules
TLV1117  Single Output LDO, 800mA, Fixed and Adj., Internal Current limit, Thermal Overload Protection  Power management  Sample & Buy View Design Kits & Evaluation Modules
UCC28630  High Power Flyback Controller with Primary-Side Regulation and Peak Power Mode  Offline & isolated DC/DC controllers & converters  Sample & Buy View Design Kits & Evaluation Modules

CAD/CAE symbols

Part # Package | Pins CAD File (.bxl) STEP Model (.stp)
TLV1117 Download Download
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UCC28630 Download

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Technical Documents

View the Important Notice for TI Designs covering authorized use, intellectual property matters and disclaimers.

User guides (2)
Title Abstract Type Size (KB) Date
PDF 2210 12 May 2016
PDF 1209 18 Mar 2015
Design files (5)
Title Abstract Type Size (KB) Date
ZIP 277 08 Sep 2016
ZIP 2686 08 Sep 2016
PDF 304 30 Nov 2015
PDF 240 30 Nov 2015
PDF 203 30 Nov 2015
Related Tools & Software

Reference Designs  ( 1 )

Name Part Number Tool Type
24V, 100W/30W Dual Sensorless Brushless DC Motor Drive Reference Design  TIDA-00447  TI Designs

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