Highly Efficient, 1.6kW High Density GaN Based 1MHz CrM Totem-pole PFC Converter Reference Design

(ACTIVE) TIDA-00961

Description & Features

Technical Documents

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Key Document

Description

High frequency Critical-Conduction-Mode (CrM) Totem-pole power factor correction (PFC) is a simple approach for designing high density power solutions using GaN.  The TIDA-0961 reference design uses TI’s 600V GaN power stage, LMG3410, and TI’s Piccolo™ F280049 controller. This high density (165 x 84 x 40 mm) 2-stage interleaved 1.6kW design is ideal for many space constrained applications such as server, telecom, and industrial power supplies. Interleaving of the power stages reduces input and output ripple currents. Hardware is designed to pass conducted emissions, surge, and EFT requirements and helps designers achieve 80+ Titanium specifications.

Features
  • Compact  power stage of size 65 x 40 x 40 mm with power density of >250W/inch3
  • 98.7% efficiency at full load and 230-V AC input
  • TI’s LMG3410 GaN power stage with an integrated driver and protection ensures circuit reliability and eases design
  • Full digital control using TI’s Piccolo™ F280049 controller
  • Eliminates need for external cooling up to 55°C ambient operation and 50% load

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Schematic/Block Diagram

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Design Guide

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Design Files

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Bill of Materials (BOM)

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TI Devices (13)

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Part Number Name Product Family Sample & Buy Design Kits & Evaluation Modules
CD74HC74  High Speed CMOS Logic Dual Positive-Edge-Triggered D-Type Flip-Flops with Set and Reset  Flip-flop/latch/register  Sample & Buy View Design Kits & Evaluation Modules
LMG3410R070  600-V 70mΩ GaN With Integrated Driver and Protection  Gallium nitride (GaN)  Sample & Buy View Design Kits & Evaluation Modules
LMV612  Low voltage, low power, RRIO general purpose amplifier  Operational amplifiers (op amps)  Sample & Buy View Design Kits & Evaluation Modules
LP2986  Micropower, 200 mA Ultra Low-Dropout Fixed or Adjustable Voltage Regulator  Power management  Sample & Buy Not Available
OPA237  Single-Supply Operational Amplifiers MicroAmplifier™ Series  Operational amplifiers (op amps)  Sample & Buy View Design Kits & Evaluation Modules
SN74LVC1G3157  1-Channel, 2:1 Analog Switch  Switches & multiplexers  Sample & Buy View Design Kits & Evaluation Modules
TLV3502  4.5ns Rail-to-Rail Comparator  Amplifiers  Sample & Buy Not Available
TLV431A  1% Accuracy Low-Voltage Adjustable Precision Shunt Regulator  Voltage references  Sample & Buy View Design Kits & Evaluation Modules
TMS320F280049  Piccolo™ 32-bit MCU with 100 MHz, FPU, TMU, 256 KB Flash, CLA, PGAs, SDFM  C2000 real-time control MCUs  Not Available View Design Kits & Evaluation Modules
TPS62153  3–17V 1A Step-Down Converter in 3x3 QFN package  Step-down (buck)  Sample & Buy View Design Kits & Evaluation Modules
TS3V330  Quad SPDT Wide Bandwidth Video Switch with Low On-State Resistance  Switches & multiplexers  Sample & Buy View Design Kits & Evaluation Modules
UCC27712  620-V, 1.8-A, 2.8-A High-Side Low-Side Gate Driver with Interlock  Gate Drivers  Sample & Buy View Design Kits & Evaluation Modules
UCC28740  Constant-Voltage, Constant-Current Flyback Controller Using Opto-Coupler Feedback  Offline & isolated DC/DC controllers & converters  Sample & Buy View Design Kits & Evaluation Modules

CAD/CAE symbols

Part # Package | Pins CAD File (.bxl) STEP Model (.stp)
CD74HC74 Download
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LMG3410R070 Download Download
LMV612 Download
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LP2986 Download Download
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OPA237 Download Download
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SN74LVC1G3157 Download Download
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TLV3502 Download Download
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TLV431A Download Download
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TMS320F280049 Download -
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TPS62153 Download Download
TS3V330 Download Download
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UCC27712 Download
UCC28740 Download

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Technical Documents

View the Important Notice for TI Designs covering authorized use, intellectual property matters and disclaimers.

Datasheet (1)
Title Abstract Type Size (KB) Date Views
PDF 1204 30 Aug 2018
User guides (1)
Title Abstract Type Size (KB) Date Views TI Recommends
PDF 2743 19 Jun 2018 143
White papers (1)
Title Abstract Type Size (KB) Date Views
PDF 1217 27 Jul 2018 0
Design files (6)
Title Abstract Type Size (KB) Date Views
ZIP 1428 19 Jun 2018 11
ZIP 4493 19 Jun 2018 24
PDF 602 02 Feb 2018 115
PDF 50 02 Feb 2018 33
PDF 2240 22 Dec 2017 19
PDF 482 22 Dec 2017 15
Related Tools & Software

Design Kits & Evaluation Modules  ( 2 )

Name Part Number Tool Type
F280049C controlCARD Evaluation Module  TMDSCNCD280049C  Evaluation Modules & Boards 
LMG3410R070 Daughter Card  LMG3410-HB-EVM  Evaluation Modules & Boards 

Software (1)

Name Part Number Software Type
DigitalPower Software Development Kit (SDK) for C2000 MCUs  C2000WARE-DIGITALPOWER-SDK  Software Development Kits (SDK) 


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