Reference Design for Wireless Condition Monitor for Motors and Pumps using Multi-Axis Vibration
TIDA-01575
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Key Document

Description

This reference design provides a non-invasive and non-disruptive method to monitor and assess motor health and includes both the analog front end (AFE) as well as the embedded application. The embedded application software configures the internal analog-to-digital converter (ADC) to sample the data as well as perform frequency analysis of the data. Additionally, the SimpleLink™ Software Development Kit (SDK) is used in this embedded application to enable both wired and wireless connectivity (Bluetooth® low energy). With the SimpleLink SDK, the user can easily migrate the design to Wi-Fi® and Sub-1G connectivity. This solution of AFE, embedded processing, and wireless connectivity addresses the costly challenge of motor maintenance and is a foundation to implement predictive maintenance systems. By predicting the life of a motor, an operator can optimize maintenance schedules of often costly and large motors and pumps while improving the operational lifetime of the production lines using these motors.

Features
  • Single solution provides vibration measurement in three axes with MEMS analog accelerometer
  • Most precise integrated ADCs capable of capturing vibration with resolution of 0.01g
  • Simple software migration between wired serial, wi-fi, bluetooth 5, Sub 1 GHz with SimpleLink platform and with pre-certified RF modules
  • Extended multiyear battery life with lowest power integrated ADC and efficient scalable FFT processing
  • Edge processing to reduce system power and lower network bandwidth
  • Modular BoosterPack™ plug-in module design for easy integration and development with LaunchPad™ development kit ecosystem for prototyping

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Design Guide

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TI Devices (11)

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Part Number Name Product Family Sample & Buy Design Kits & Evaluation Modules
CC2650MODA  SimpleLink™ Bluetooth® low energy Wireless MCU Module  Wireless connectivity  Sample & Buy View Design Kits & Evaluation Modules
LMP7702  Precision, CMOS Input, RRIO, Wide Supply Range Dual Amplifier  Operational amplifiers (op amps)  Sample & Buy View Design Kits & Evaluation Modules
MSP432P401M  SimpleLink Ultra-Low-Power 32-Bit ARM Cortex-M4F MCU With Precision ADC, 128KB Flash and 32KB RAM  SimpleLink Solutions  Sample & Buy View Design Kits & Evaluation Modules
MSP432P401R  SimpleLink Ultra-Low-Power 32-Bit ARM Cortex-M4F MCU With Precision ADC, 256KB Flash and 64KB RAM  SimpleLink MCUs  Sample & Buy View Design Kits & Evaluation Modules
MSP432P401V  SimpleLink Ultra-Low-Power 32-Bit Arm Cortex-M4F MCU with Precision ADC, 512KB Flash and 128KB RAM  SimpleLink MCUs  Sample & Buy View Design Kits & Evaluation Modules
MSP432P401Y  SimpleLink Ultra-Low-Power 32-Bit Arm Cortex-M4F MCU with Precision ADC, 1MB Flash and 256KB RAM  SimpleLink MCUs  Not Available View Design Kits & Evaluation Modules
MSP432P4111  SimpleLink Ultra-Low-Power 32-Bit Arm Cortex-M4F MCU with Precision ADC, 2MB Flash and 256KB RAM  SimpleLink MCUs  Sample & Buy View Design Kits & Evaluation Modules
MSP432P4111T  SimpleLink Ultra-Low-Power 32-Bit Arm Cortex-M4F MCU with Precision ADC, 2MB Flash and 256KB RAM  SimpleLink MCUs  Sample & Buy View Design Kits & Evaluation Modules
MSP432P411V  SimpleLink Ultra-Low-Power 32-Bit Arm Cortex-M4F MCU with Precision ADC, 512KB Flash and 128KB RAM  SimpleLink MCUs  Sample & Buy View Design Kits & Evaluation Modules
MSP432P411Y  SimpleLink Ultra-Low-Power 32-Bit Arm Cortex-M4F MCU with Precision ADC, 1MB Flash and 256KB RAM  SimpleLink MCUs  Sample & Buy View Design Kits & Evaluation Modules
TPS22860  Ultra-low leakage load switch  Power switches  Sample & Buy View Design Kits & Evaluation Modules

CAD/CAE symbols

Part # Package | Pins CAD File (.bxl) STEP Model (.stp)
CC2650MODA Download Download
LMP7702 Download Download
Download Download
MSP432P401M Download Download
Download
MSP432P401R Download Download
NFBGA (ZXH)| 80 Download -
Download Download
MSP432P401V Download Download
MSP432P401Y Download Download
MSP432P4111 Download Download
MSP432P4111T Download
MSP432P411V Download Download
MSP432P411Y Download Download
TPS22860 Download Download

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Technical Documents

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User guides (1)
Title Type Size (KB) Date
PDF 1922 04 May 2018
Design files (6)
Title Type Size (KB) Date
PDF 144 23 Feb 2018
PDF 612 23 Feb 2018
ZIP 75 23 Feb 2018
ZIP 580 23 Feb 2018
PDF 99 23 Feb 2018
PDF 152 23 Feb 2018
Related Tools & Software

Design Kits & Evaluation Modules  ( 2 )

Name Part Number Tool Type
SimpleLink™ MSP432P401R high-precision ADC LaunchPad™ Development Kit  MSP-EXP432P401R  Evaluation Modules & Boards 
TI SimpleLink™ Bluetooth® low energy CC2650 Module BoosterPack™ Plug-in Module  BOOSTXL-CC2650MA  Evaluation Modules & Boards 

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