Low Voltage, 50A Sensorless FOC Reference Design for PM or BLDC Motors

(ACTIVE) TIDM-1003

Description & Features

Technical Documents

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View the Important Notice for TI Designs covering authorized use, intellectual property matters and disclaimers.

Key Document

Description

The design is a 30V to 54 V Brushless DC motor (BLDC) or Permanent-magnet Synchronous Motors (PMSM) controller for low voltage, high current, high power ebike, power tool, fan, and pump applications. The design uses the Texas Instruments UCC27211D MOSFET drivers, CSD19506KCS 80V NexFET™ power MOSFETs, TMS320F28027F MCU with InstaSPIN™ technology, TPS54360 buck converter, and LDOs. The design utilizes InstaSPIN-FOC technology to identify and tune PMSM or BLDC motor parameters, as well as control motor speed via an external throttle. Overall, the design focuses on demonstrating highly efficient control of high power, low voltage BLDC or PMSM motors.

Features
  • Up to 500W power stage with sensorless FOC based InstaSPIN for BLDC motor, efficiency: >90% over full input range
  • 30 V to 54 V input voltage range, 50A peak output current capability
  • Full protection features, includes Over Current Protection (OCP), Over/Under Voltage Protection (OVP/UVP), over load, under load, lost phase, phase unbalance, stall, motor over temperature, power module over temperature, lost communication
  • Automatic motor parameter identification
  • High performance speed control includes high trajectory changes and speed reversal capability using InstaSPIN-FOC
  • Flying start capability to synchronize to already moving motor

View the Important Notice for TI Designs covering authorized use, intellectual property matters and disclaimers.


  




TI Devices (8)

Order samples, get tools and find more information on the TI products in this reference design.

Part Number Name Product Family Sample & Buy Design Kits & Evaluation Modules
CSD19506KCS  80V, N-Channel NexFET™ Power MOSFET  Power MOSFET  Sample & Buy Not Available
LM2940-N  1A Low Dropout Regulator  Linear Regulator (LDO)  Sample & Buy View Design Kits & Evaluation Modules
OPA4374  Quad 6.5MHz, 585uA, Rail-to-Rail I/O CMOS Operational Amplifier  Operational Amplifiers (Op Amps)  Sample & Buy View Design Kits & Evaluation Modules
SN74LVC3G07-Q1  Automotive Catalog Triple Buffer/Driver With Open-Drain Output  Logic  Sample & Buy View Design Kits & Evaluation Modules
TMS320F28027F  Piccolo Microcontroller with InstaSPIN-FOC  Real-time Control  Sample & Buy View Design Kits & Evaluation Modules
TPS54360  60 V Input, 3.5 A, Step-Down DC-DC Converter with Eco-mode  Step-Down (Buck)  Sample & Buy View Design Kits & Evaluation Modules
TPS735  500mA, Adjustable, Low Quiescent Current, Low-Noise, High-PSRR, Single-Output LDO Regulator  Linear Regulator (LDO)  Sample & Buy View Design Kits & Evaluation Modules
UCC27211  120V Boot, 4A Peak, High Frequency High-Side Low-Side Driver  MOSFET and IGBT Gate Drivers  Sample & Buy View Design Kits & Evaluation Modules

Technical Documents

View the Important Notice for TI Designs covering authorized use, intellectual property matters and disclaimers.

Datasheet (1)
Title Abstract Type Size (KB) Date Views
PDF 1460 27 Jun 2016
User guides (2)
Title Abstract Type Size (KB) Date Views TI Recommends
PDF 3048 14 Jun 2017 1,487
PDF 39489 08 Feb 2017 8,423
Design files (6)
Title Abstract Type Size (KB) Date Views
ZIP 312 13 Jun 2017 112
ZIP 1338 13 Jun 2017 229
PDF 2386 13 Jun 2017 235
PDF 210 13 Jun 2017 154
PDF 31 13 Jun 2017 185
PDF 440 13 Jun 2017 1,118
Related Tools & Software

Software (3)

Name Part Number Software Type
MotorWare™ Software  MOTORWARE  Application Software & Frameworks 
controlSUITE™ Software Suite: Software and Development Tools for C2000™ Microcontrollers  CONTROLSUITE  Software Libraries 



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