TIDM-BLPFC

Bridgeless Power Factor Correction Converter

TIDM-BLPFC

Design files

Overview

This design is a digitally controlled, bridgeless, 300W, power factor correction (PFC) converter. The distinguishing characteristic of a bridgeless PFC converter is that it eliminates the need for a diode bridge at the input. This reduces power losses that normally occur in a diode bridge and, as a result, improves overall system efficiency. For this design, a C2000™ Piccolo™ TMS320F28035 microcontroller (MCU) is the digital controller for the PFC converter, controlling the two boost power stages that comprise the bridgeless PFC converter. By operating the stages alternatively during the positive and negative half cycles of the AC mains voltage, the Piccolo MCU implements both the AC-to-DC rectification as well as power factor control. This design achieves full load efficiency greater than 93% and power factor of greater than 0.98 at 50% or greater load.

Features

  • Full digital control of bridgeless PFC power converter
  • 95 VAC to 265 VAC input voltage range
  • 400 VDC bus output operating up to 300 W
  • Full load efficiency greater than 93% and power factor of 0.98 at 50% or greater load
  • C2000™ Piccolo™ TMS320F28035 MCU is the digital controller, operating the bridgeless PFC power converter at a PWM frequency of 200 KHz
  • Fully-functional evaluation board includes software, hardware design files, quick start graphical interface and step-by-step documentation
NOTE: Software for this board is located inside the controlSUITE™ software package. Download controlSUITE at ti.com/controlsuite. Once installed, navigate to "High Voltage Bridgeless PFC Developers Kit" under the Development Tools -> Digital Power section.

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Design files & products

Design files

Download ready-to-use system files to speed your design process.

TIDR672.PDF (258 K)

Detailed schematic diagram for design layout and components

TIDR673.PDF (86 K)

Complete listing of design components, reference designators, and manufacturers/part numbers

TIDC449.ZIP (80 K)

Design file that contains information on physical board layer of design PCB

TIDR674.PDF (331 K)

PCB layer plot file used for generating PCB design layout

Products

Includes TI products in the design and potential alternatives.

C2000 real-time microcontrollers

TMS320F28035C2000™ 32-bit MCU with 60 MHz, 128 KB flash, CLA

Data sheet: PDF | HTML
C2000 real-time microcontrollers

TMS320F28035-Q1Automotive C2000™ 32-bit MCU with 60 MHz, 128 KB flash, CLA

Data sheet: PDF | HTML

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Hardware

Evaluation board

TMDSHVBLPFCKIT — HV Bridgeless PFC Developer's Kit

CAUTION: This equipment operates at high voltages and currents which can result in hazardous electrical shock. Please make sure you understand and follow all necessary safety precautions prior to purchasing and operating.

TMDSHVBLPFCKIT is a DIMM100 controlCARD based motherboard evaluation module (...)

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Technical documentation

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Type Title Date
Application note Digitally Controlled Bridgeless Power Factor Correction (BL PFC) using C2000 MCU (Rev. A) PDF | HTML Oct. 29, 2020
User guide Digitally Controlled BL PFC Converter Quick Start Guide May 27, 2014

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