PMP21618

Universal input reference design for 12-V lead acid battery charger

PMP21618

Design files

Overview

This reference design takes a Universal AC input (85 VAC - 265 VAC) and converts to a 17.5-V isolated output using a PSR flyback topology. It is then followed by a battery charger circuit, which outputs up to 15 V to a lead acid battery. This is a fast-charge design capable of delivering 12 V @ 2.5 A (30 W) to the battery.

Features
  • Universal input (85 VAC - 265 VAC), which can be used to power up the charger worldwide
  • Conducted EMI testing provided
  • Primary side regulated (PSR) flyback topology provides a cost-effective solution
  • Small form factor to fit any mechanical housing of typical battery chargers
Output voltage options PMP21618.1
Vin (Min) (V) 85
Vin (Max) (V) 265
Vout (Nom) (V) 12
Iout (Max) (A) 2.5
Output Power (W) 30
Isolated/Non-Isolated Isolated
Input Type AC
Topology Buck- Synchronous^Flyback- Non Sync
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A fully assembled board has been developed for testing and performance validation only, and is not available for sale.

Design files & products

Design files

Download ready-to-use system files to speed your design process.

TIDT097.PDF (3651 K)

Test results for the reference design, including efficiency graphs, test prerequisites and more

TIDRZB3.PDF (190 K)

Detailed schematic diagram for design layout and components

TIDRZB4.PDF (59 K)

Complete listing of design components, reference designators, and manufacturers/part numbers

TIDRZB5.PDF (115 K)

Detailed overview of design layout for component placement

TIDRZB7.ZIP (2310 K)

Files used for 3D models or 2D drawings of IC components

TIDCFD2.ZIP (2155 K)

Design file that contains information on physical board layer of design PCB

TIDRZB6.PDF (755 K)

PCB layer plot file used for generating PCB design layout

Products

Includes TI products in the design and potential alternatives.

AC/DC & DC/DC controllers (external FET)

UCC28704High-Efficiency Off-Line CV and CC Flyback Controller with Primary-Side Regulation (PSR)

Data sheet: PDF | HTML
Battery charger ICs

BQ24725ASMBus 1-4 cell Buck battery charge controller with N-Channel power MOSFET selector

Data sheet: PDF | HTML
Linear & low-dropout (LDO) regulators

TLV701150-mA 24-V ultra-low-IQ low-dropout voltage regulator for 3 V and 3.3 V

Data sheet: PDF | HTML

Technical documentation

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Type Title Date
* Test report Universal input reference design for 12-V lead acid battery charger Mar. 13, 2019

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