PMP9108

36V-75Vdc Input, 5V/50W 1/8 Brick Active Clamp Forward Reference Design

PMP9108

Design files

Overview

This reference design generates a 5V/10A output from a standard telecom 48V DC input. The UCC2897A controls an active clamp forward converter power stage. The low gate charge and low RDSon of the CSD17309Q3 and CSD18540Q5B, implemented as self-driven synchronous rectifiers, allow this design to achieve a max load efficiency over 93%.  This design uses only ceramic output capacitors for high reliability and uses 100% surface mount components.  The board is laid out on a standard eighth brick footprint.

Features
  • Industry standard 1/8 Brick Footprint, 0.9" x 2.3" (23mm x 58mm)
  • High efficiency (greater than 93%)
  • All ceramic output capacitors
  • Self-driven synchronous rectifiers reduce drive complexity
  • 100% surface mount components
  • Low profile - 0.35" (9mm) maximum top side component height
Output voltage options PMP9108.1
Vin (Min) (V) 36
Vin (Max) (V) 75
Vout (Nom) (V) 5
Iout (Max) (A) 10
Output Power (W) 50
Isolated/Non-Isolated Isolated
Input Type DC
Topology Forward- Active Clamp^Forward- Synchronous
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A fully assembled board has been developed for testing and performance validation only, and is not available for sale.

Design files & products

Design files

Download ready-to-use system files to speed your design process.

TIDU526.PDF (4038 K)

Test results for the reference design, including efficiency graphs, test prerequisites and more

TIDRAF7.PDF (135 K)

Detailed schematic diagram for design layout and components

TIDRAF8.PDF (83 K)

Complete listing of design components, reference designators, and manufacturers/part numbers

TIDRAG0.PDF (148 K)

Detailed overview of design layout for component placement

TIDRAG2.ZIP (557 K)

Files used for 3D models or 2D drawings of IC components

TIDC610.ZIP (214 K)

Design file that contains information on physical board layer of design PCB

TIDRAG1.PDF (1036 K)

PCB layer plot file used for generating PCB design layout

Products

Includes TI products in the design and potential alternatives.

AC/DC & DC/DC controllers (external FET)

UCC2897A110-V active clamp current mode PWM controller with P-channel clamp FET and line OV protection

Data sheet: PDF | HTML
MOSFETs

CSD17309Q330-V, N channel NexFET™ power MOSFET, single SON 3 mm x 3 mm, 6.3 mOhm

Data sheet: PDF | HTML
MOSFETs

CSD18540Q5B60-V, N channel NexFET™ power MOSFET, single SON 5 mm x 6 mm, 2.2 mOhm

Data sheet: PDF | HTML

Technical documentation

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Type Title Date
Test report PMP9108 Test Results Sep. 10, 2014

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