TIDA-010055

Non-isolated power architecture with diagnostics reference design for protection relay modules

TIDA-010055

Design files

Overview

This reference design showcases non-isolated power supply architectures for protection relays with analog input/output and communication modules generated from 5-, 12-, or 24-V DC input. To generate the power supplies the design uses DC/DC converters with an integrated FET, a power module with an integrated inductor for size- and design-time-constrained applications, a HotRod™ package type for applications requiring low EMI and linear regulators (LDOs) for low ripple. Protections include a flat clamp TVS for input transient protection, an eFuse with configurable load current for overload protection and an ideal diode controller for input reversal protection. Additional features include an auto-switching power MUX, an analog temperature sensor, an input OK indication, a “no load” detection and a voltage supervisor.

Features
  • Power supplies for communication module: multiple non-isolated supply rails with varying load currents up to 1.5 A using a DC/DC converter with low IQ and EMI, DC/DC converter in HotRod™ package and DC/DC converter with Eco-mode™
  • Power supply for analog Input/output modules: ±12-V split-rail supply for analog IO modules generated from a 24-V wide input synchronous buck converter, split rail DC/DC converters and
    LDOs and a ±10.5-V split-rail supply generated from 24 V using power modules with an integrated inductor in inverted buck configuration
  • Performance testing:
    • Tested analog IO power supply performance by interfacing to high accuracy AC analog input and DC analog output reference designs
    • Tested communication module power supply performance by interfacing to RS-485 EVMs, CAN EVMs and 10/100 ethernet reference design or 10/100/100 copper or fiber interface EVM
  • Pre compliance testing: tested power supply for electrical fast transients (EFT) and surge per IEC61000-4 and radiated emission per CISPR22
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A fully assembled board has been developed for testing and performance validation only, and is not available for sale.

Design files & products

Design files

Download ready-to-use system files to speed your design process.

TIDUEP9.PDF (4474 K)

Reference design overview and verified performance test data

TIDRZX0.ZIP (1044 K)

Detailed schematic diagram for design layout and components

TIDRZX1.ZIP (310 K)

Complete listing of design components, reference designators, and manufacturers/part numbers

TIDRZX2.ZIP (827 K)

Detailed overview of design layout for component placement

TIDRZX4.ZIP (9038 K)

Files used for 3D models or 2D drawings of IC components

TIDCFI7.ZIP (1157 K)

Design file that contains information on physical board layer of design PCB

TIDRZX3.ZIP (2674 K)

PCB layer plot file used for generating PCB design layout

Products

Includes TI products in the design and potential alternatives.

AC/DC & DC/DC converters (integrated FET)

LM2735520kHz/1.6MHz space efficient boost and SEPIC DC-DC regulator

Data sheet: PDF | HTML
AC/DC & DC/DC converters (integrated FET)

LM27762Low-Noise Positive- and Negative-Output Charge Pump With Integrated LDO

Data sheet: PDF | HTML
AC/DC & DC/DC converters (integrated FET)

LM50177.5-100V Wide Vin, 600mA Constant On-Time Synchronous Buck Regulator

Data sheet: PDF | HTML
AC/DC & DC/DC converters (integrated FET)

LM5160LM5160 wide input 65V, 2A synchronous buck/Fly-Buck™ converter

Data sheet: PDF | HTML
AC/DC & DC/DC converters (integrated FET)

LM5160ALM5160A Wide Input 65V, 2A Synchronous Buck / Fly-Buck™ Converter

Data sheet: PDF | HTML
AC/DC & DC/DC converters (integrated FET)

LM51653V-65V, 150mA Synchronous Buck Converter With Ultra-Low IQ

Data sheet: PDF | HTML
AC/DC & DC/DC converters (integrated FET)

LM51663V-65V Input, 500mA Synchronous Buck Converter With Ultra-Low Iq

Data sheet: PDF | HTML
AC/DC & DC/DC converters (integrated FET)

LM760023.5V to 60V, 2.5A Synchronous Step-Down Voltage Converter

Data sheet: PDF | HTML
AC/DC & DC/DC converters (integrated FET)

LM760033.5V to 60V, 3.5A Synchronous Step-Down Voltage Converter

Data sheet: PDF | HTML
AC/DC & DC/DC converters (integrated FET)

LMR33620SIMPLE SWITCHER® 3.8V to 36V, 2A Synchronous Buck Converter With Ultra-Low EMI

Data sheet: PDF | HTML
AC/DC & DC/DC converters (integrated FET)

LMR33630SIMPLE SWITCHER® 3.8V to 36V, 3A Synchronous Buck Converter With Ultra-Low EMI

Data sheet: PDF | HTML
AC/DC & DC/DC converters (integrated FET)

LMR360064.2-V to 60-V, 0.6-A ultra-small synchronous step-down converter

Data sheet: PDF | HTML
AC/DC & DC/DC converters (integrated FET)

LMR360154.2-V to 60-V, 1.5-A ultra-small synchronous step-down converter

Data sheet: PDF | HTML
AC/DC & DC/DC converters (integrated FET)

TLV620801.2A High Efficient Step Down Converter in 2x2mm SON Package

Data sheet: PDF | HTML
AC/DC & DC/DC converters (integrated FET)

TLV620842A High Efficient Step Down Converter in 2x2mm SON Package

Data sheet: PDF | HTML
AC/DC & DC/DC converters (integrated FET)

TLV625692.5V-5.5V input, 2-A high efficiency step-down buck converter in SOT23 and SOT563 package

Data sheet: PDF | HTML
AC/DC & DC/DC converters (integrated FET)

TPS542024.5V to 28V Input, 2A Output, EMI Friendly Synchronous Step-Down Converter

Data sheet: PDF | HTML
AC/DC & DC/DC converters (integrated FET)

TPS54202H4.5V to 28V Input, 2A Output, Synchronous Step-Down Voltage Converter

Data sheet: PDF | HTML
AC/DC & DC/DC converters (integrated FET)

TPS542313.5 to 28V Input, 2A, 570kHz Step-Down Converter with Eco-mode™

Data sheet: PDF | HTML
AC/DC & DC/DC converters (integrated FET)

TPS543024.5-V to 28-V Input, 3-A Output, EMI Friendly Synchronous Step-Down Converter

Data sheet: PDF | HTML
AC/DC & DC/DC converters (integrated FET)

TPS543313.5V to 28V Input, 3A, 570kHz Step-Down Converter with Eco-mode

Data sheet: PDF | HTML
AC/DC & DC/DC converters (integrated FET)

TPS56020017V Input, 500mA Synchronous Step-Down Regulator in SOT-23 with Advanced Eco-Mode™

Data sheet: PDF | HTML
AC/DC & DC/DC converters (integrated FET)

TPS560430SIMPLE SWITCHER® 36-V, 600-mA Buck Regulator With High-Efficiency Sleep Mode

Data sheet: PDF | HTML
AC/DC & DC/DC converters (integrated FET)

TPS5612014.5V to 17V Input, 1A Synchronous Step-Down Voltage Regulator in 6-pin SOT-23

Data sheet: PDF | HTML
AC/DC & DC/DC converters (integrated FET)

TPS628212.4-V to 5.5-V input, 1-A step-down converter with 1% accuracy in 1.5-mm x 2-mm VSON-HR package

Data sheet: PDF | HTML
Analog current-sense amplifiers

INA21126V, bi-directional, high-precision current sense amplifier

Data sheet: PDF | HTML
Analog current-sense amplifiers

INA211-Q1AEC-Q100, 26V, bi-directional, high-precision current sense amplifier

Data sheet: PDF | HTML
Analog temperature sensors

LMT841.5V-Capable, 10 uA Analog Output Temperature Sensor in SC70 and TO-92

Data sheet: PDF | HTML
Analog temperature sensors

TMP2351C analog temperature sensor, 10 mV/C

Data sheet: PDF | HTML
Ideal diode/ORing controllers

LM74610-Q10.48-V to 42-V, zero IQ automotive ideal diode controller

Data sheet: PDF | HTML
Inverting buffers & drivers

SN74LVC2G042-ch, 1.65-V to 5.5-V inverters

Data sheet: PDF | HTML
LCD & OLED display power & drivers

TPS65130Split-Rail Converter with Dual, Positive and Negative Outputs (300mA typ)

Data sheet: PDF | HTML
Linear & low-dropout (LDO) regulators

TLV1117800-mA, 15-V, linear voltage regulator

Data sheet: PDF | HTML
Linear & low-dropout (LDO) regulators

TLV704150-mA 24-V ultra-low-IQ low-dropout (LDO) voltage regulator

Data sheet: PDF | HTML
Linear & low-dropout (LDO) regulators

TPS738011-A, 20-V, adjustable low-dropout voltage regulator with reverse current and voltage protection

Data sheet: PDF | HTML
Linear & low-dropout (LDO) regulators

TPS7A05200mA, ultra-low-IQ, high-accuracy, low-dropout voltage regulator with enable

Data sheet: PDF | HTML
Linear & low-dropout (LDO) regulators

TPS7A39150-mA, 33-V, low-noise, high-PSRR, dual-channel positive & negative low-dropout voltage regulator

Data sheet: PDF | HTML
Load switches

TPS229175.5-V, 2-A, 80-mΩ , 10-nA leakage load switch adj. rise time and adj output discharge

Data sheet: PDF | HTML
Load switches

TPS229415.5-V, 0.04-A, 500-mΩ, load switch with current limit and active low enable

Data sheet: PDF | HTML
MOSFETs

CSD17571Q230-V, N channel NexFET™ power MOSFET, single SON 2 mm x 2 mm, 29 mOhm

Data sheet: PDF | HTML
MOSFETs

CSD18531Q5A60-V, N channel NexFET™ power MOSFET, single SON 5 mm x 6 mm, 4.6 mOhm

Data sheet: PDF | HTML
Noninverting buffers & drivers

SN74LVC1G07Single 1.65-V to 5.5-V buffer with open-drain outputs

Data sheet: PDF | HTML
Noninverting buffers & drivers

SN74LVC1G125Single 1.65-V to 5.5-V buffer with 3-state outputs

Data sheet: PDF | HTML
Noninverting buffers & drivers

SN74LVC1G17Single 1.65-V to 5.5-V buffer with Schmitt-Trigger inputs

Data sheet: PDF | HTML
Noninverting buffers & drivers

SN74LVC2G342-ch, 1.65-V to 5.5-V buffers

Data sheet: PDF | HTML
Power modules (integrated inductor)

LMZ14201SIMPLE SWITCHER® 6V to 42V, 1A Power Module in Leaded Surface Mount TO Package

Data sheet: PDF | HTML
Power modules (integrated inductor)

LMZ14201HSIMPLE SWITCHER® 6V to 42V, 1A High Output Voltage Power Module

Data sheet: PDF | HTML
Power modules (integrated inductor)

LMZ14202SIMPLE SWITCHER® 6V to 42V, 2A Power Module in Leaded SMT-TO Package

Data sheet: PDF | HTML
Power modules (integrated inductor)

LMZM2360036-V, 0.5-A Step-Down DC/DC Power Module in 3.8-mm × 3-mm Package

Data sheet: PDF | HTML
Power modules (integrated inductor)

LMZM2360136-V, 1-A Step-Down DC-DC Power Module in 3.8-mm × 3-mm Package

Data sheet: PDF | HTML
Power modules (integrated inductor)

TPS826721600mA Fully Integrated, Low Noise Step-Down Converter Module in MicroSiP™ Package

Data sheet: PDF | HTML
Power modules (integrated inductor)

TPS82740A200-mA Step Down Converter Module with 360nA Iq

Data sheet: PDF | HTML
Power muxes

TPS2115A2.8-V to 5.5-V, 84-mΩ, 1.25-A, power mux with manual, automatic switchover and status outpu

Data sheet: PDF
Precision op amps (Vos<1mV)

OPA2376Dual, precision, low-noise, low quiescent current operational amplifier

Data sheet: PDF | HTML
Series voltage references

REF30252.5-V, 50-ppm/°C, 50-µA in 3-pin SOT-23 package series (bandgap) voltage reference

Data sheet: PDF | HTML
Series voltage references

REF34252.5-V, low-drift, low-power, small-footprint series voltage reference

Data sheet: PDF | HTML
Series voltage references

REF50252.5-V, 3-µVpp/V noise, 3-ppm/°C drift precision series voltage reference

Data sheet: PDF | HTML
Shunt voltage references

LM4040Fixed voltage, 45-µA, precision micropower shunt voltage reference

Data sheet: PDF | HTML
Shunt voltage references

TL431Adjustable precision shunt regulator

Data sheet: PDF | HTML
Supervisor & reset ICs

TPS3710Wide-VIN voltage detector

Data sheet: PDF | HTML
Supervisor & reset ICs

TPS3828Voltage monitor with watchdog timer

Data sheet: PDF | HTML
Supervisor & reset ICs

TPS3839Ultra-low power, supply voltage supervisor

Data sheet: PDF | HTML
Supervisor & reset ICs

TPS3840Nanopower high-input voltage supervisor with manual reset and programmable-reset time delay

Data sheet: PDF | HTML
TVS diodes

TVS05005V flat-clamp surge protection device

Data sheet: PDF | HTML
TVS diodes

TVS140014V flat-clamp surge protection device

Data sheet: PDF | HTML
TVS diodes

TVS270027V flat-clamp surge protection device

Data sheet: PDF | HTML
TVS diodes

TVS330033V flat-clamp surge protection device

Data sheet: PDF | HTML
eFuses & hot swap controllers

TPS24005.5-V over voltage protection controller with 100-V input transient protection

Data sheet: PDF | HTML
eFuses & hot swap controllers

TPS26624.5-V to 60-V, 478mΩ, 0.025-0.88A eFuse with integrated input and output reverse polarity protection

Data sheet: PDF | HTML

Technical documentation

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Type Title Date
* Design guide Non-isolated Power Architecture With Diagnostics Reference Design for Protection Jun. 24, 2019

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REFERENCE DESIGN
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