PMP23061

Pre-regulated isolated driver bias supply reference design for traction-inverter applications

PMP23061

Design files

Overview

This pre-regulated isolated open-loop LLC transformer driver converter reference design provides four 18-V outputs up to a total of 6 W for traction-inverter applications. The LLC topology allows the transformer to have significant leakage inductance, but a much smaller primary-secondary capacitance, which significantly reduces common-mode current injection through the bias transformer. The boost pre-regulator is designed to provide 7.5 W to the LLC converter, which can support a maximum of 6-W output.

Features
  • Small open-loop solution size drives four outputs
  • Boost stage provides regulated input to LLC
  • Compact PCB size (83 mm x 81 mm)
Output voltage options PMP23061.1 PMP23061.2 PMP23061.3 PMP23061.4
Vin (Min) (V) 6 6 6 6
Vin (Max) (V) 28 28 28 28
Vout (Nom) (V) 18 18 18 18
Iout (Max) (A) .166 .055 .055 .055
Output Power (W) 2.988 .99 .99 .99
Isolated/Non-Isolated Isolated Isolated Isolated Isolated
Input Type DC DC DC DC
Topology Boost- Non Sync^Other Boost- Non Sync^Other Boost- Non Sync^Other Boost- Non Sync^Other
Automotive
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A fully assembled board has been developed for testing and performance validation only, and is not available for sale.

Design files & products

Design files

Download ready-to-use system files to speed your design process.

TIDM928.PDF (207 KB)

Detailed overview of design layout for component placement

TIDM927.PDF (130 KB)

Complete listing of design components, reference designators, and manufacturers/part numbers

TIDM930.ZIP (1224 KB)

Files used for 3D models or 2D drawings of IC components

TIDCG22.ZIP (604 KB)

Design file that contains information on physical board layer of design PCB

TIDM929.PDF (782 KB)

PCB layer plot file used for generating PCB design layout

TIDM926.PDF (239 KB)

Detailed schematic diagram for design layout and components

Products

Includes TI products in the design and potential alternatives.

AC/DC & DC/DC controllers (external FET)

UCC2803-Q1automotive 12V VCC single ended 1MHz current mode PWM controller with 4.1V/3.6V UVLO 100% duty cycle

Data sheet: PDF | HTML
AC/DC & DC/DC converters (integrated FET)

UCC25800-Q1Ultra-low EMI transformer driver for isolated bias supplies

Data sheet: PDF | HTML

Technical documentation

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Type Title Date
Product overview Isolated Power Topologies for PLC I/O Modules and Other Low-Power Applications (Rev. A) PDF | HTML Aug 20, 2024
White paper Addressing High-Volt Design Challenges w/ Reliable and Affordable Isolation Tech (Rev. C) PDF | HTML Sep 26, 2023
User guide Pre-Regulated Isolated Driver Bias Supply Ref. Design for Traction-Inverter Apps PDF | HTML Sep 9, 2021

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