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PMP23331

19-W, AC/DC multioutput 5-V and 12-V ZVS flyback reference design for server applications

PMP23331

Design files

Overview

This reference design converts a universal AC input to an isolated 12-V, 1.5-A output and an isolated 5-V, 0.2-A output. The design achieves a peak efficiency of 92.7%. This reference design features UCC28781-Q1 which is a zero-voltage switching (ZVS) flyback controller to minimize switching losses, UCC5350, a reinforced isolated gate driver to drive the synchronous rectifier MOSFET and TPS629203, a synchronous buck converter with low quiescent current.

Features
  • Peak efficiency of 92.7%
  • ZVS on primary side
  • Synchronous rectification to minimize conduction loss on 12-V output
Output voltage options PMP23331.1 PMP23331.2
Vin (Min) (V) 90 10
Vin (Max) (V) 265 15
Vout (Nom) (V) 12 5
Iout (Max) (A) 1.5 .2
Output Power (W) 18 1
Isolated/Non-Isolated Isolated Non-Isolated
Input Type AC DC
Topology Flyback- Synchronous Buck- Synchronous
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A fully assembled board has been developed for testing and performance validation only, and is not available for sale.

Design files & products

Design files

Download ready-to-use system files to speed your design process.

PDF | HTML
TIDT348.PDF (2451 K)

Test results for the reference design, including efficiency graphs, test prerequisites and more

TIDMBS3.PDF (331 K)

Detailed schematic diagram for design layout and components

TIDMBS4.PDF (186 K)

Complete listing of design components, reference designators, and manufacturers/part numbers

TIDMBS5.PDF (273 K)

Detailed overview of design layout for component placement

TIDMBS7.ZIP (80080 K)

Files used for 3D models or 2D drawings of IC components

TIDCGG7.ZIP (876 K)

Design file that contains information on physical board layer of design PCB

TIDMBS6.PDF (1178 K)

PCB layer plot file used for generating PCB design layout

Products

Includes TI products in the design and potential alternatives.

AC/DC & DC/DC controllers (external FET)

UCC28781High-density, zero-voltage switching (ZVS) flyback controller with integrated SR control

Data sheet: PDF | HTML
AC/DC & DC/DC converters (integrated FET)

TPS6292033-V to 17-V, 0.3-A, low-IQ, synchronous buck converter in SOT-583 package

Data sheet: PDF | HTML
Isolated gate drivers

UCC53503kVrms, 5A/5A single-channel isolated gate driver with miller clamp or split out & 8V or 12V UVLO

Data sheet: PDF | HTML

Technical documentation

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Type Title Date
Test report 19-W, AC/DC Multi-Output 12-V and 5-V, ZVS Flyback Ref. Des. for Server Apps PDF | HTML Aug. 24, 2023

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