PMP30784

2-MHz automotive SEPIC reference design

PMP30784

Design files

Overview

This SEPIC converter reference design is designed for 2-MHz switching frequency. Applying a high switching frequency to a hard-switched topology results in increased switching losses at FET and rectifier as well as increased core losses and AC losses at the windings. To minimize those losses, the FET and dual inductor must be carefully selected. By doing so, an efficiency of almost 90% at peak current 2 A by nonsynchronous rectification is achieved. This reference design is designed for pulsed load, switching from 0.2-A to 2-A continuously and a current transient of 90%. For best load regulation, the loop bandwidth has been tuned to achieve a load-step response of approximately 1% deviation output voltage.

Features
  • SEPIC topology able to step-up and step-down wide input to output voltage of 12 V
  • Withstands cold cranking as low as 4.5 V and load dump up to 36 VPEAK
  • Due to continuous input current SEPIC topology, low conducted emissions and high switching frequency of 2 MHz achieved which is beyond AM broadcast band
  • High-switching frequency provides small inductance to support dynamic loads resulting in loop bandwidth around 10 kHz results in transient response 1% for 90% load transient
  • Prototype supports as-it-is up to 1.5-A continuous load and up to 2-A pulsed load
Output voltage options PMP30784.1
Vin (Min) (V) 6
Vin (Max) (V) 18
Vout (Nom) (V) 12
Iout (Max) (A) 2
Output Power (W) 24
Isolated/Non-Isolated Non-Isolated
Input Type DC
Topology Sepic- CCM
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A fully assembled board has been developed for testing and performance validation only, and is not available for sale.

Design files & products

Design files

Download ready-to-use system files to speed your design process.

PDF | HTML
TIDT286.PDF (1571 KB)

Test results for the reference design, including efficiency graphs, test prerequisites and more

TIDMAJ9.PDF (164 KB)

Detailed overview of design layout for component placement

TIDMAJ8.PDF (236 KB)

Complete listing of design components, reference designators, and manufacturers/part numbers

TIDMAK0.ZIP (718 KB)

Files used for 3D models or 2D drawings of IC components

TIDCFG9.ZIP (35 KB)

Design file that contains information on physical board layer of design PCB

TIDRZQ9.PDF (258 KB)

PCB layer plot file used for generating PCB design layout

TIDMAJ7.PDF (223 KB)

Detailed schematic diagram for design layout and components

Products

Includes TI products in the design and potential alternatives.

AC/DC & DC/DC controllers (external FET)

LM51551-Q12.2-MHz wide VIN, 1.5-A MOSFET driver, non-synchronous boost controller, hiccup mode protection

Data sheet: PDF | HTML

Technical documentation

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Type Title Date
* Test report 2-MHz Automotive SEPIC Reference Design PDF | HTML Jun 8, 2022

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