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PMP40586

1-kW digital-controlled current mode LLC reference design

PMP40586

Design files

Overview

This reference design is an industry-first digital hybrid hysteretic control (HHC) solution, targeting server PSU applications with 12-V to 54-V output. This reference design shows the HHC control advantages by UCD3138, in a 400-V to 12-V 1-kW LLC power stage. This design achieves 8-kHz peak loop bandwidth. It holds less than 500-mV peak-to-peak deviation under 0% and 100% load translation with 2.5 A/us, and less than 800-mV peak-to-peak deviation under 0% and 150% load translation with 2.5 A/us.

Features
  • High load transient performance
  • Monotonic startup with any load condition
  • Burst mode for power saving in light load
  • Integrated SR control for secondary MOSFET
  • Low audio susceptibility suppressing input voltage ripple
  • Configurable deadtime
Output voltage options PMP40586.1
Vin (Min) (V) 340
Vin (Max) (V) 420
Vout (Nom) (V) 12
Iout (Max) (A) 84
Output Power (W) 1008
Isolated/Non-Isolated Isolated
Input Type DC
Topology Half Bridge- LLC
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A fully assembled board has been developed for testing and performance validation only, and is not available for sale.

Design files & products

Design files

Download ready-to-use system files to speed your design process.

PDF | HTML
TIDT334.PDF (2773 K)

Test results for the reference design, including efficiency graphs, test prerequisites and more

TIDMBV8.ZIP (1280 K)

Detailed schematic diagram for design layout and components

TIDMBV9.ZIP (501 K)

Complete listing of design components, reference designators, and manufacturers/part numbers

TIDMBW2.ZIP (6991 K)

Files used for 3D models or 2D drawings of IC components

TIDCGH4.ZIP (22096 K)

Design file that contains information on physical board layer of design PCB

TIDMBW1.ZIP (5103 K)

PCB layer plot file used for generating PCB design layout

Products

Includes TI products in the design and potential alternatives.

AC/DC & DC/DC controllers (external FET)

UCC28740Constant-Voltage, Constant-Current (CVCC) Flyback controller with Secondary Side Regulation (SSR)

Data sheet: PDF | HTML
AC/DC & DC/DC controllers (external FET)

UCD3138Highly Integrated Digital Controller for Isolated Power with 3 Feedback Loops and 8 DPWM Outputs

Data sheet: PDF | HTML
AC/DC & DC/DC converters (integrated FET)

TPS6285102.7-V to 6-V, 0.5-A, fixed-frequency, step-down converter in SOT583 package

Data sheet: PDF | HTML
AND gates

SN74AHC1G081-ch, 2-input 2-V to 5.5-V high-speed (9 ns) AND gate

Data sheet: PDF | HTML
Analog temperature sensors

LM20±1.5°C Analog Output Temperature Sensor

Data sheet: PDF | HTML
High-speed op amps (GBW ≥ 50 MHz)

OPA3652.2V, 50MHz, Low-Noise, Single-Supply Rail-to-Rail Operational Amplifier

Data sheet: PDF | HTML
Ideal diode/ORing controllers

TPS24110.8-V to 16.5-V 1.2A IQ 293-uA Igate source N+1 and OR-ing power rail controller

Data sheet: PDF | HTML
Isolated gate drivers

UCC215405.7kVrms 4A/6A dual-channel isolated gate driver with dual inputs, DT pin & 8V UVLO in DW or DWK pkg

Data sheet: PDF | HTML
Low-side drivers

UCC275245-A/5-A dual-channel gate driver with 5-V UVLO, enable, and 1-ns delay Matching

Data sheet: PDF | HTML
MOSFETs

CSD16570Q5B25-V, N channel NexFET™ power MOSFET, single SON 5 mm x 6 mm, 0.82 mOhm

Data sheet: PDF | HTML
MOSFETs

CSD18510Q5B40-V, N channel NexFET™ power MOSFET, single SON 5 mm x 6 mm, 0.96 mOhm

Data sheet: PDF | HTML
Power modules (integrated inductor)

TPSM8632523-V to 17-V input voltage, 3-A Eco-mode synchronous buck module

Data sheet: PDF | HTML
Precision op amps (Vos<1mV)

TLV3765.5-MHz, 100-µV offset, 8-nV/√Hz noise, 815-µA power, precision operational amplifier

Data sheet: PDF | HTML
Shunt voltage references

ATL431LILow-IQ programmable shunt regulator offered in an ultra-small DQN package

Data sheet: PDF | HTML

Technical documentation

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Type Title Date
Test report 1-kW Digital-Controlled Current Mode LLC Reference Design PDF | HTML Sep. 26, 2023

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