TIDA-00982

Non-Military Drone, Robot, or RC 2S1P Battery Management Solution Reference Design

TIDA-00982

Design files

Overview

This reference design is for a 2S1P battery management solution (BMS) for non-military drone, robot or radio controlled (RC) projects and designs. Quickly add gauging, protection, balancing and charging to any new design for a non-military drone, robot or RC product or use this reference design to add advanced features to an existing design. This design will get you up and testing advanced battery management features quickly and easily.

Features
  • Compensated end-of-discharge voltage (CEDV) gas gauge accurately measures available charge in li-ion and li-polymer batteries
  • Integrated cell balancing while charging
  • Programmable protection features for voltage, current, temperature, charge timeout, CHG/DSG FETS and AFE
  • Diagnostic lifetime data monitor and black box recorder for your battery
  • On-board 3.3-V/5-V 500-mA regulator to run an external controller
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A fully assembled board has been developed for testing and performance validation only, and is not available for sale.

Design files & products

Design files

Download ready-to-use system files to speed your design process.

TIDUBQ4A.PDF (2816 K)

Reference design overview and verified performance test data

TIDRMP8.PDF (880 K)

Detailed schematic diagram for design layout and components

TIDRMP9.PDF (75 K)

Complete listing of design components, reference designators, and manufacturers/part numbers

TIDRMQ0.PDF (216 K)

Detailed overview of design layout for component placement

TIDRMQ2.ZIP (1171 K)

Files used for 3D models or 2D drawings of IC components

TIDCCE7.ZIP (1090 K)

Design file that contains information on physical board layer of design PCB

TIDRMQ1.PDF (2111 K)

PCB layer plot file used for generating PCB design layout

Products

Includes TI products in the design and potential alternatives.

AC/DC & DC/DC converters (integrated FET)

TPS6217528V, 0.5A Step-Down Converter with SNOOZE Mode

Data sheet: PDF | HTML
Battery charger ICs

BQ24600Standalone 1-6 cell Buck battery charge controller

Data sheet: PDF | HTML
Battery fuel gauges

BQ40501-4 series CEDV battery fuel (gas) gauge

Data sheet: PDF | HTML

Start development

Software

Software programming tool

BQ-BMS-PROGRAMMER-SW Command line programmers for BQ products

BQ-BATTERY-PROGRAMMER-SW software development kit (SDK) is a collection of robust software command line tools that assist with the process of programming, testing, or assembling packs that use TI Battery management products. The executables in this software work with the MKST-3P-ALT-EV2300 MKS (...)

Supported products & hardware

Supported products & hardware

Products
Battery fuel gauges
BQ20Z40 SBS Compliant Gas Gauge with Impedance Track Technology for use with BQ29330 BQ20Z40-R1 SBS 1.1 compliant Gas Gauge with Impedance Track™ Technology BQ20Z70-V150 SBS 1.1-compliant gas gauge enabled with Impedance Track™ technology BQ20Z70-V160 SBS 1.1-compliant gas gauge enabled with Impedance Track™ technology for use with the bq29330 BQ20Z80 SBS 1.1-compliant gas gauge enabled with Impedance Track™; technology for use with the bq29312 BQ20Z80-V102 SBS 1.1-compliant gas gauge enabled w/Impedance Track™ technology BQ20Z80-V110 SBS 1.1-compliant gas gauge enabled w/Impedance Track™ technology with FW v1.10 BQ20Z80A-V110 SBS 1.1 compliant gas gauge enabled with Impedance Track™; technology for use with the bq29312A BQ27505-J2 System-side Impedance Track™; fuel gauge with FW v2.15 BQ27505-J3 System-side Impedance Track™; fuel gauge with FW v2.20 BQ27505-J4 System-side Impedance Track™; fuel gauge with FW v2.24 BQ27505-J5 System-side Impedance Track™; fuel gauge with FW v2.29 BQ27520-G4 System side Impedance Track™ fuel gauge with integrated LDO. BQ27530-G1 System-side Impedance-Track fuel (gas) gauge with direct battery connection BQ27531-G1 Battery management unit Impedance Track™ fuel (gas) gauge for bq2419x charger controller BQ27532-G1 Battery management unit Impedance Track™ fuel gauge for bq2425x charger BQ27545-G1 Single cell, pack side, Impedance Track™ fuel gauge BQ27546-G1 Single cell Impedance Track™ pack side fuel gauge with DSBGA package BQ27741-G1 Pack-side Impedance Track™(tm) fuel (gas) gauge with integrated protector BQ27742-G1 Single cell Li-ion battery fuel gauge with integrated protection | battery gas gauge BQ27Z558 Single-cell Impedance Track™ technology gas gauge with 1.2V IO support BQ27Z561 Impedance Track™ integrated circuit gas gauge solution for 1-series BQ27Z561-R1 Impedance Track™ battery gas gauge solution for 1-series cell Li-ion battery packs BQ27Z561-R2 Impedance track battery gas gauge solution for 1-series cell li-ion battery packs BQ27Z746 Pack-side, single-cell Impedance Track™ technology fuel gauge with integrated protector BQ28Z610 Battery fuel gauge with integrated protector for 1-2 series packs BQ28Z610-R1 Battery fuel gauge with integrated protector for 1-2 series packs BQ28Z620 Battery fuel gauge with integrated protector for 1-series to 2 series packs with 1.2-V I/O BQ3050 SBS 1.1-compliant 2-s to 4-s battery gas gauge & protection BQ3055 2-series, 3-series, and 4-series Li-ion battery pack manager BQ3060 SBS 1.1-compliant gas gauge and protector BQ30Z554-R1 2 series, 3 series, and 4 series Li-ion battery pack manager BQ34110 Multi-chemistry high-cell Count battery fuel gauge with integrated rarely discharged module BQ34210-Q1 Automotive Qualified Single cell system-side CEDV fuel gauge BQ34Z100 1-s to 16-s Impedance Track™ fuel gauge | battery gas gauge BQ34Z100-G1 Multi-chemistry Impedance Track™ standalone fuel gauge | battery gas gauge BQ34Z100-R2 Multichemistry Impedance Track™ stand-alone fuel gauge BQ34Z110 Wide range fuel gauge with Impedance Track™; for lead acid batteries | battery gas gauge BQ35100 Battery fuel gauge for non-rechargeable batteries (lithium primary) and end-of-service monitor BQ4050 1-4 series CEDV battery fuel (gas) gauge BQ40Z50 1-4 series Li-ion battery pack manager | battery fuel (gas) gauge BQ40Z50-R1 1-4 series Li-ion battery pack manager supporting Turbo Mode 1.0 BQ40Z50-R2 1-4 series Li-ion battery pack manager supporting Turbo Mode 2.0 BQ78350 Companion CEDV Fuel Gauge Battery Management Controller for bq76940 Monitor Family BQ78350-R1 CEDV li-ion gas gauge and battery management controller BQ78350-R1A CEDV li-ion gas gauge and battery management controller
Hardware development
Evaluation board
ADVANCED-BQMTESTER Texas Instruments Advanced bqMTester Multi-Station Test and Program Board BQ27510EVM System-Side Single-Cell Impedance Track™ Technology Evaluation Module  | Battery Fuel Gauge BQ27520EVM System-Side Impedance Track™ Battery Fuel Gauge Evaluation Module | Gas Gauge BQ27530EVM BQ27530EVM System-Side Impedance-Track Fuel (Gas) Gauge Direct Battery Connection Evaluation Module BQ27531EVM Battery Management Unit Impedance Track Fuel (Gas) Gauge Charger Controller Evaluation Module BQ27532EVM-656 Battery Charging Solution Evaluation Module BQ27542EVM Li-ion Battery Fuel Gauge Evaluation Module BQ27545EVM BQ27545EVM Single Cell, Pack Side, Impedance Track Fuel Gauge Evaluation Module BQ27546EVM-702 bq27546 Gas Gauge with Impedance Track™ Technology BQ27741EVM BQ27741EVM Pack-Side Impedance Track Fuel (Gas) Gauge Integrated Protector Evaluation Module BQ27742EVM bq27742-G1 Single Cell Li-ion Battery Fuel (Gas) Gauge Programmable Evaluation Module BQ27750EVM-837 BQ27750 1-Cell Programmable Battery Manager Evaluation Module BQ27Z558EVM-084 BQ27Z558 evaluation module for single-cell Impedance Track™ technology gas gauge BQ27Z561EVM-011 BQ27Z561 1S-cell programmable battery manager Evaluation module BQ27Z746EVM-047 BQ27Z746 evaluation module Impedance Track™ technology battery gas gauge with protection solution BQ28Z610EVM-532 BQ28Z610 1-Cell to 2-Cell Programmable Battery Manager Evaluation Module BQ28Z620EVM-071 BQ28Z620 evaluation module for one- or two-series cell Li-Ion Impedance Track™ battery fuel gauge BQ3050EVM-001 bq3050EVM SBS 1.1 Compliant Advanced Gas Gauge EVM BQ34110EVM-796 bq34110 Multi-Chemistry CEDV Battery Gas Gauge for Rarely Discharged Applications Evaluation Module BQ34210IQ1EVM-826 bq34210-Q1 Evaluation Module for System Side CEDV Fuel Gauge BQ34Z100EVM Bq34z100EVM 1s to 16s Impedance Track Fuel Gauge Battery Evaluation Module | Gas Gauge Battery BQ35100EVM-795 bq35100 Lithium Primary Cell Evaluation Module Using End-of-Service Monitor Gas Gauging BQ4050EVM-561 1 Series, 2 Series, 3 Series, and 4 Series Li-Ion Battery Pack Manager Evaluation Module BQ40Z50EVM-561 BQ40Z50 evaluation board  BQ40Z60EVM-578 2 Series, 3 Series, and 4 Series Li-Ion Battery Pack Manager Evaluation Module BQ40Z80EVM-020 BQ40Z80 2s-7s Battery Gauge Evaluation Module BQMTESTER BQMTESTER Multi Channel Test and Program Board MKST-3P-ALT-EV2300 MKS Technology alternative for EV2300 communications transceiver
Software
Application software & framework
BQ-HI-PRODUCTION Production Application Software for Hi-Cell Count Battery Fuel (Gas) Gauges BQ27Z561-R2-DEVICE-FW BQ27Z561 firmware: impedance track battery gas gauge solution for 1-s cell li-ion battery BQEVSW BQ evaluation software (BQEVSW) v0.0.92 for BQ30Z554-R1 BQPRODUCTION Production tool for fourth generation multicell battery fuel (gas) gauges BQPRODUCTION-SINGLECELL Production Software for Single Cell Battery Fuel (Gas) Gauges BQSTUDIO Battery Management Studio (bqStudio) Software
Support software
BQ20Z60-R1_BQEVSW-SW BQ20Z60-R1 bqEASY Software BQ20Z65-R1_BQEVSW-SW BQ20Z65-R1 bqEASY Software BQ27Z746-DEVICE-FW BQ27Z746 family of gauges firmware BQ28Z610-DEVICE-FW BQ28Z610 family of gauges firmware BQ3060-BQEVSW-SW BQ3060 bqEVSW Software BQ40Z50-DEVICE-FW BQ40Z50 family of gauges firmware
Software programming tool
BQKEYPACKAGER Package Key Software for Battery Fuel Gauges BQKEYPROGRAMMER Program Key Software for Battery Fuel Gauges
Firmware
BQ28Z620-DEVICE-FW BQ28Z620 family of gauges firmware BQ34Z100-DEVICE-FW BQ34Z100 family of gauges firmware
Download options

BQ-BMS-PROGRAMMER-SW Command line programmers for BQ products

close
Latest version
Version: 1.0.1
Release date: 15 Sep 2023
Products
Battery fuel gauges
BQ20Z40 SBS Compliant Gas Gauge with Impedance Track Technology for use with BQ29330 BQ20Z40-R1 SBS 1.1 compliant Gas Gauge with Impedance Track™ Technology BQ20Z70-V150 SBS 1.1-compliant gas gauge enabled with Impedance Track™ technology BQ20Z70-V160 SBS 1.1-compliant gas gauge enabled with Impedance Track™ technology for use with the bq29330 BQ20Z80 SBS 1.1-compliant gas gauge enabled with Impedance Track™; technology for use with the bq29312 BQ20Z80-V102 SBS 1.1-compliant gas gauge enabled w/Impedance Track™ technology BQ20Z80-V110 SBS 1.1-compliant gas gauge enabled w/Impedance Track™ technology with FW v1.10 BQ20Z80A-V110 SBS 1.1 compliant gas gauge enabled with Impedance Track™; technology for use with the bq29312A BQ27505-J2 System-side Impedance Track™; fuel gauge with FW v2.15 BQ27505-J3 System-side Impedance Track™; fuel gauge with FW v2.20 BQ27505-J4 System-side Impedance Track™; fuel gauge with FW v2.24 BQ27505-J5 System-side Impedance Track™; fuel gauge with FW v2.29 BQ27520-G4 System side Impedance Track™ fuel gauge with integrated LDO. BQ27530-G1 System-side Impedance-Track fuel (gas) gauge with direct battery connection BQ27531-G1 Battery management unit Impedance Track™ fuel (gas) gauge for bq2419x charger controller BQ27532-G1 Battery management unit Impedance Track™ fuel gauge for bq2425x charger BQ27545-G1 Single cell, pack side, Impedance Track™ fuel gauge BQ27546-G1 Single cell Impedance Track™ pack side fuel gauge with DSBGA package BQ27741-G1 Pack-side Impedance Track™(tm) fuel (gas) gauge with integrated protector BQ27742-G1 Single cell Li-ion battery fuel gauge with integrated protection | battery gas gauge BQ27Z558 Single-cell Impedance Track™ technology gas gauge with 1.2V IO support BQ27Z561 Impedance Track™ integrated circuit gas gauge solution for 1-series BQ27Z561-R1 Impedance Track™ battery gas gauge solution for 1-series cell Li-ion battery packs BQ27Z561-R2 Impedance track battery gas gauge solution for 1-series cell li-ion battery packs BQ27Z746 Pack-side, single-cell Impedance Track™ technology fuel gauge with integrated protector BQ28Z610 Battery fuel gauge with integrated protector for 1-2 series packs BQ28Z610-R1 Battery fuel gauge with integrated protector for 1-2 series packs BQ28Z620 Battery fuel gauge with integrated protector for 1-series to 2 series packs with 1.2-V I/O BQ3050 SBS 1.1-compliant 2-s to 4-s battery gas gauge & protection BQ3055 2-series, 3-series, and 4-series Li-ion battery pack manager BQ3060 SBS 1.1-compliant gas gauge and protector BQ30Z554-R1 2 series, 3 series, and 4 series Li-ion battery pack manager BQ34110 Multi-chemistry high-cell Count battery fuel gauge with integrated rarely discharged module BQ34210-Q1 Automotive Qualified Single cell system-side CEDV fuel gauge BQ34Z100 1-s to 16-s Impedance Track™ fuel gauge | battery gas gauge BQ34Z100-G1 Multi-chemistry Impedance Track™ standalone fuel gauge | battery gas gauge BQ34Z100-R2 Multichemistry Impedance Track™ stand-alone fuel gauge BQ34Z110 Wide range fuel gauge with Impedance Track™; for lead acid batteries | battery gas gauge BQ35100 Battery fuel gauge for non-rechargeable batteries (lithium primary) and end-of-service monitor BQ4050 1-4 series CEDV battery fuel (gas) gauge BQ40Z50 1-4 series Li-ion battery pack manager | battery fuel (gas) gauge BQ40Z50-R1 1-4 series Li-ion battery pack manager supporting Turbo Mode 1.0 BQ40Z50-R2 1-4 series Li-ion battery pack manager supporting Turbo Mode 2.0 BQ78350 Companion CEDV Fuel Gauge Battery Management Controller for bq76940 Monitor Family BQ78350-R1 CEDV li-ion gas gauge and battery management controller BQ78350-R1A CEDV li-ion gas gauge and battery management controller
Hardware development
Evaluation board
ADVANCED-BQMTESTER Texas Instruments Advanced bqMTester Multi-Station Test and Program Board BQ27510EVM System-Side Single-Cell Impedance Track™ Technology Evaluation Module  | Battery Fuel Gauge BQ27520EVM System-Side Impedance Track™ Battery Fuel Gauge Evaluation Module | Gas Gauge BQ27530EVM BQ27530EVM System-Side Impedance-Track Fuel (Gas) Gauge Direct Battery Connection Evaluation Module BQ27531EVM Battery Management Unit Impedance Track Fuel (Gas) Gauge Charger Controller Evaluation Module BQ27532EVM-656 Battery Charging Solution Evaluation Module BQ27542EVM Li-ion Battery Fuel Gauge Evaluation Module BQ27545EVM BQ27545EVM Single Cell, Pack Side, Impedance Track Fuel Gauge Evaluation Module BQ27546EVM-702 bq27546 Gas Gauge with Impedance Track™ Technology BQ27741EVM BQ27741EVM Pack-Side Impedance Track Fuel (Gas) Gauge Integrated Protector Evaluation Module BQ27742EVM bq27742-G1 Single Cell Li-ion Battery Fuel (Gas) Gauge Programmable Evaluation Module BQ27750EVM-837 BQ27750 1-Cell Programmable Battery Manager Evaluation Module BQ27Z558EVM-084 BQ27Z558 evaluation module for single-cell Impedance Track™ technology gas gauge BQ27Z561EVM-011 BQ27Z561 1S-cell programmable battery manager Evaluation module BQ27Z746EVM-047 BQ27Z746 evaluation module Impedance Track™ technology battery gas gauge with protection solution BQ28Z610EVM-532 BQ28Z610 1-Cell to 2-Cell Programmable Battery Manager Evaluation Module BQ28Z620EVM-071 BQ28Z620 evaluation module for one- or two-series cell Li-Ion Impedance Track™ battery fuel gauge BQ3050EVM-001 bq3050EVM SBS 1.1 Compliant Advanced Gas Gauge EVM BQ34110EVM-796 bq34110 Multi-Chemistry CEDV Battery Gas Gauge for Rarely Discharged Applications Evaluation Module BQ34210IQ1EVM-826 bq34210-Q1 Evaluation Module for System Side CEDV Fuel Gauge BQ34Z100EVM Bq34z100EVM 1s to 16s Impedance Track Fuel Gauge Battery Evaluation Module | Gas Gauge Battery BQ35100EVM-795 bq35100 Lithium Primary Cell Evaluation Module Using End-of-Service Monitor Gas Gauging BQ4050EVM-561 1 Series, 2 Series, 3 Series, and 4 Series Li-Ion Battery Pack Manager Evaluation Module BQ40Z50EVM-561 BQ40Z50 evaluation board  BQ40Z60EVM-578 2 Series, 3 Series, and 4 Series Li-Ion Battery Pack Manager Evaluation Module BQ40Z80EVM-020 BQ40Z80 2s-7s Battery Gauge Evaluation Module BQMTESTER BQMTESTER Multi Channel Test and Program Board MKST-3P-ALT-EV2300 MKS Technology alternative for EV2300 communications transceiver
Software
Application software & framework
BQ-HI-PRODUCTION Production Application Software for Hi-Cell Count Battery Fuel (Gas) Gauges BQ27Z561-R2-DEVICE-FW BQ27Z561 firmware: impedance track battery gas gauge solution for 1-s cell li-ion battery BQEVSW BQ evaluation software (BQEVSW) v0.0.92 for BQ30Z554-R1 BQPRODUCTION Production tool for fourth generation multicell battery fuel (gas) gauges BQPRODUCTION-SINGLECELL Production Software for Single Cell Battery Fuel (Gas) Gauges BQSTUDIO Battery Management Studio (bqStudio) Software
Support software
BQ20Z60-R1_BQEVSW-SW BQ20Z60-R1 bqEASY Software BQ20Z65-R1_BQEVSW-SW BQ20Z65-R1 bqEASY Software BQ27Z746-DEVICE-FW BQ27Z746 family of gauges firmware BQ28Z610-DEVICE-FW BQ28Z610 family of gauges firmware BQ3060-BQEVSW-SW BQ3060 bqEVSW Software BQ40Z50-DEVICE-FW BQ40Z50 family of gauges firmware
Software programming tool
BQKEYPACKAGER Package Key Software for Battery Fuel Gauges BQKEYPROGRAMMER Program Key Software for Battery Fuel Gauges
Firmware
BQ28Z620-DEVICE-FW BQ28Z620 family of gauges firmware BQ34Z100-DEVICE-FW BQ34Z100 family of gauges firmware

Documentation

Quick Tips text document for Command line programmers

Release Infomation

Description:

BQ-BATTERY-PROGRAMMER-SW software development kit (SDK) is a collection of robust software command line tools that assist with the process of programming, testing, or assembling packs that use TI Battery management products. The executables in this software work with the MKST-3P-ALT-EV2300 MKS Technology alternative for EV2300 communications transceiver. The executables work with a single station but can be extended to multiple stations by using additional software and GUI from MKS Technology Inc. . Support for multiple stations is not included in this software.

There are multiple executables in the download, usually one per family of products. Older products such as BQ20xxx and BQ30xxx are also supported.  Examples using  the C++ programming language API and Python® programming language are provided for custom development.

Requirements:

  • Hardware: MKST-3P-ALT-EV2300
  • Supported operating systems: Windows (32 and 64 bits)
  • Software: Microsoft Visual Studio 2010 C++ Runtime redistributable

Features:

  • Collection of command line executables for Windows
  • Small executable size with few dependencies
  • Fast programming
  • Supports BQFS/DFFS and SREC file formats
  • Provides C API for custom code development
  • Callable from other programs for automation
  • Portable design simplifies deployment
  • Separately downloadable support software to enable legacy software like BQEVSW and ADVANCED-BQMTESTER to work with MKST-3P-ALT-EV2300

Getting started:

1. Download the software

2. Run the installer

3. The executables, C API and Python API files can be found in the install location

4. Run the command line executable without arguments to get usage help. Refer to Readme.txt in the install folder for more information and how to get help using the command line.

What's new

  • Added support for BQ78350 and BQ34Z100

Technical documentation

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Type Title Date
* Design guide Non-Military Drone, Robot, or RC 2S1P Battery Management Reference Design (Rev. A) Jul. 20, 2016
Technical article The power to innovate industrial design PDF | HTML Mar. 27, 2017

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