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TIDA-010956

48V, 85A small form-factor three-phase inverter reference design for integrated motor drives

TIDA-010956

Design files

Overview

This reference design demonstrates a 48V DC input, 85ARMS output, three-phase motor drive inverter. The 100V intelligent half-bridge gate driver DRV8162L enables a small size, robust, and high-efficiency power stage. Multichannel shutdown paths are proposed, utilizing the split power supply architecture of DRV8162L, for the Safe Torque Off (STO) function. Internal VDS monitor and protection features of the DRV8162L protect against overcurrent failures. Precision motor current sensing is achieved in phases A and B using INA241A, and in phase C using the AMC0106M05 functional isolated delta-sigma modulator. A 3.3V I/O interface to connect a host controller, like a C2000™ MCU, is provided for quick and easy evaluation.

Features
  • Three-phase inverter with 24V to 60V DC input and 85ARMS continuous output current
  • Smart half-bridge gate driver DRV8162L with on-chip hardware protection
  • Fully protected against: shoot-through, overcurrent, short circuit, under voltage, overtemperature
  • Programmable gate driver source, sink currents from 16mA, 32mA to 1A, 2A eases optimization of efficiency and EMI performance
  • Configurable dead-time insertion to avoid shoot through
  • In-phase shunt-based current sensing with INA241A high-common mode rejection, zero-drift current-sense amplifier and AMC0106M05 function isolated modulator
  • Multichannel shutdown paths to enable flexible design of STO function
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A fully assembled board has been developed for testing and performance validation only, and is not available for sale.

Design files & products

Design files

Download ready-to-use system files to speed your design process.

PDF | HTML
TIDUF82B.PDF (2763 K)

Reference design overview and verified performance test data

TIDMD37A.PDF (848 K)

Detailed schematic diagram for design layout and components

TIDMD41A.PDF (163 K)

Complete listing of design components, reference designators, and manufacturers/part numbers

TIDMD39A.PDF (560 K)

Detailed overview of design layout for component placement

TIDMD40A.ZIP (6888 K)

Files used for 3D models or 2D drawings of IC components

TIDCGQ2A.ZIP (1061 K)

Design file that contains information on physical board layer of design PCB

TIDMD38A.PDF (4669 K)

PCB layer plot file used for generating PCB design layout

Products

Includes TI products in the design and potential alternatives.

AC/DC & DC/DC converters (integrated FET)

LMR38010SIMPLE SWITCHER® 80-V, 1.0-A, 2.2-MHz step-down converter with 40-µA IQ

Data sheet: PDF | HTML
Analog current-sense amplifiers

INA241A-5-V to 110-V bidirectional ultraprecise current sense amplifier with enhanced PWM rejection

Data sheet: PDF | HTML
BLDC drivers

DRV8162105V max single half-bridge smart gate driver with STO functionality

Data sheet: PDF | HTML
Isolated ADCs

AMC0106M05±50mV input functionally isolated delta-sigma modulator for current sensing

Data sheet: PDF | HTML
Isolated ADCs

AMC0106M25±250mV input functionally isolated delta-sigma modulator for current sensing

Data sheet: PDF | HTML
Opto-emulators

ISOM8710DC input, logic output, single-channel high-speed opto-emulator

Data sheet: PDF | HTML
Power modules (integrated inductor)

TPSM8612533V to 17V input voltage, 3.3V, 1A output synchronous buck module in QFN package

Data sheet: PDF | HTML
Thermistors

TMP611%, 10-kΩ linear thermistor in 0402, 0603/0805 and through hole packages

Data sheet: PDF | HTML

Technical documentation

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* Design guide 48V, 85A Small Form-Factor Three-Phase Inverter Reference Design for Integrated Motor Drives (Rev. B) PDF | HTML Aug. 02, 2024

Related design resources

Hardware development

DEVELOPMENT KIT
LAUNCHXL-F280039C TMS320F280039C LaunchPad™ development kit for C2000™ real-time MCU

Software development

SOFTWARE DEVELOPMENT KIT (SDK)
C2000WARE-MOTORCONTROL-SDK MotorControl software development kit (SDK) for C2000™ MCUs

Support & training

TI E2E™ forums with technical support from TI engineers

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