TIDA-01546

Battery and System Health Monitoring of Battery Powered Smart Flow Meters Reference Design

TIDA-01546

Design files

Overview

This reference design showcases innovative solutions for battery and system health monitoring of battery-powered Smart Flow Meters.  The battery monitoring subsystem provides highly accurate energy measurement and State of Health(SOH) projections which forecast battery lifetime. The system monitoring subsystem protects against over current conditions which can dramatically reduce battery life.  The techniques demonstrated here can help extend the effective life of battery-powered meters and optimize total cost of ownership for utility operators.

Features
  • Monitors the State-Of-Health of non-rechargeable lithium batteries
  • Accurately predicts the End-Of-Service of non-rechargeable lithium batteries
  • Low power system monitoring with ADS7142 SAR ADC and LPV521 op-amp
  • Single channel load switch to connect/disconnect system load
  • Supports Lithium Thionyl Chloride (LiSOCl2) and Lithium Manganese Dioxide (LiMnO2)
  • Low standby power consumption of 1uA for system health monitoring and 1uA for battery monitoring

This updated version of the design allows easier adaptation of the board to different use cases.
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A fully assembled board has been developed for testing and performance validation only, and is not available for sale.

Design files & products

Design files

Download ready-to-use system files to speed your design process.

TIDUDO5A.PDF (17559 KB)

Reference design overview and verified performance test data

TIDRVF8A.PDF (334 KB)

Detailed overview of design layout for component placement

TIDRVF7A.PDF (63 KB)

Complete listing of design components, reference designators, and manufacturers/part numbers

TIDRVG0A.ZIP (42518 KB)

Files used for 3D models or 2D drawings of IC components

TIDCEG5A.ZIP (4726 KB)

Design file that contains information on physical board layer of design PCB

TIDRVF9A.PDF (618 KB)

PCB layer plot file used for generating PCB design layout

TIDRVF6A.PDF (795 KB)

Detailed schematic diagram for design layout and components

Products

Includes TI products in the design and potential alternatives.

Precision ADCs

ADS714212-bit 140-kSPS 2-ch nanopower SAR ADC with 1.8-V operation in 1.5-mm x 2-mm QFN package

Data sheet: PDF | HTML
Load switches

TPS228600.73-Ω, 5-V, ultra-low leakage load switch

Data sheet: PDF | HTML
Battery fuel gauges

BQ35100Battery fuel gauge for non-rechargeable batteries (lithium primary) and end-of-service monitor

Data sheet: PDF | HTML
General-purpose op amps

LPV521Single, 5.5V, 6.2kHz, 350nA quiescent current, 1.6V supply (min), RRIO operational amplifier

Data sheet: PDF | HTML

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Software

Support software

TIDCEG6 — BSM_Flow_Meters

Supported products & hardware

Supported products & hardware

Hardware development
Reference design
TIDA-01546 Battery and System Health Monitoring of Battery Powered Smart Flow Meters Reference Design
Download options

TIDCEG6 BSM_Flow_Meters

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Latest version
Version: 01.00.00.0B
Release date: Jun 30, 2019
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Hardware development
Reference design
TIDA-01546 Battery and System Health Monitoring of Battery Powered Smart Flow Meters Reference Design

Release Information

The design resource accessed as www.ti.com/lit/zip/tidceg6 or www.ti.com/lit/xx/tidceg6b/tidceg6b.zip has been migrated to a new user experience at www.ti.com/tool/download/TIDCEG6. Please update any bookmarks accordingly.

Technical documentation

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Type Title Date
* Design guide Battery and System Health Monitoring for Smart Flow Meters Reference Design (Rev. A) Jul 17, 2018
White paper Modernizing the Grid to Make it More Connected, Reliable and Secure (Rev. B) PDF | HTML Mar 23, 2023
Technical article Facing smart meter design challenges, part 1: maximizing battery life PDF | HTML Aug 16, 2018

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