TIDUEO0C July   2019  – March 2021

 

  1.   Description
  2.   Resources
  3.   Features
  4.   Applications
  5.   5
  6. 1System Description
    1. 1.1 Key System Specifications
  7. 2System Overview
    1. 2.1 Block Diagram
    2. 2.2 Design Considerations
    3. 2.3 Highlighted Products
      1. 2.3.1 TPS63900: 1.8V-5.5 VIN Buck-Boost Converter With 75-nA Ultra-low Quiescent Current and 400-mA Output Current
      2. 2.3.2 TPS610995: 0.7 VIN Synchronous Boost Converter With 400-nA Ultra-low Quiescent Current and 1-A Peak Current
      3. 2.3.3 TPS62840: 750-mA Synchronous Step-Down Converter With Ultra-low Quiescent Current Consumption
    4. 2.4 System Design Theory
      1. 2.4.1 Battery Gauge BQ35100
      2. 2.4.2 In-System Current Monitoring
        1. 2.4.2.1 Resistor Values Calculation for the two Current Ranges
        2. 2.4.2.2 LPV521 Gain Calculation
        3. 2.4.2.3 Current Ranges Simulation With TINA-TI
        4. 2.4.2.4 Key ADS7142 Register Settings in TIDA-01546 Firmware
          1. 2.4.2.4.1 ADS7142 Sampling Rate
      3. 2.4.3 NB-IoT Module From u-blox
      4. 2.4.4 NB-IoT Module From Quectel
  8. 3Hardware, Software, Testing Requirements, and Test Results
    1. 3.1 Required Hardware
      1. 3.1.1 Testing TIDA-010053
      2. 3.1.2 TPS62840 Subsystem
      3. 3.1.3 TPS610995 Subsystem
      4. 3.1.4 Software
    2. 3.2 Testing and Results
      1. 3.2.1 Test Setup
      2. 3.2.2 Test Results
        1. 3.2.2.1 Test Results With the TPS62840 Buck Converter
        2. 3.2.2.2 Test Results With the TPS610995 Boost Converter
        3. 3.2.2.3 Test Results With the TPS63900 Buck-Boost Converter NB
        4. 3.2.2.4 Summary
  9. 4Design Files
    1. 4.1 Schematics
    2. 4.2 Bill of Materials
    3. 4.3 PCB Layout Recommendations
      1. 4.3.1 Layout Prints
    4. 4.4 Altium Project
    5. 4.5 Gerber Files
    6. 4.6 Assembly Drawings
  10. 5Software Files
  11. 6Related Documentation
    1. 6.1 Trademarks
  12. 7Terminology
  13. 8About the Author
  14. 9Revision History

System Overview

Primary LiMnO2 batteries are becoming more and more popular in many IoT-enabled applications, due to their capability of providing high-current pulses up to 4000-mA peak (see the FDK CR17500EP Data Sheet) without suffering any performance degradation and without the need of external Hybrid-Layer Capacitors (HLC) or Super-Pulse Capacitors (SPC), which are required for LiSoCl2 primary cells. LiMnO2 batteries are viewed as less toxic, and do not lose capacity if mounted in a non-optimal position inside the end product.

The main disadvantage of LiMnO2 cells is the lower cell voltage, starting at about 3.2 V for new batteries at 23°C and going down to 2.0 V; the latter being the common value for a cutoff voltage (or end of-life).

Many common NB-IoT cellular modules, like u-blox SARA-N211 or Quectel BC95-B8 require a minimum supply voltage of 3.1 V or higher for proper operation. Thus, a voltage boost functionality becomes mandatory if a single cell LiMnO2 cell is used, which is typical for many residential-type meters, such as for gas, water, and heat or cold.

In many applications, two cells in-series may be preferred; here, a buck topology to down-convert the input voltage is suitable.