- Figure 8-14 and Figure 8-15 show the PCB with a top-side etch pattern.
There must be etch for the leads and for the
thermal pad.
- Place the recommended number of vias in the area of the thermal pad.
These vias must be 10 mils in diameter. Keep the
vias small so that solder wicking through the vias
is not a problem during reflow.
- Place additional vias anywhere along the thermal plane outside of
the thermal pad area. Additional vias help
dissipate the heat generated by the THS4631. These
additional vias can be larger than the 10-mil
diameter vias directly under the thermal pad
because the vias are not in the thermal pad area
to be soldered; therefore, wicking is not a
problem.
- Connect all thermal pad vias to the internal ground plane. Although
the PowerPAD is electrically isolated from all
pins and the active circuitry, connection to the
ground plane is recommended to improve thermal
performance. Ground planes are typically the
largest copper area on the PCB and help to move
heat across the PCB. After the heat spreads across
the PCB, airflow can move across a larger surface
area to remove heat from the system.
- When connecting these vias to the ground plane, do not use the
typical web or spoke via connection methodology.
Web connections have a high thermal resistance
connection that is useful for slowing heat
transfer, which makes the soldering of vias that
have plane connections easier. In this
application, however, low thermal resistance is
desired for the most efficient heat transfer.
Therefore, the vias under the THS4631 PowerPAD
package must make a connection to the internal
ground plane with a complete connection around the
entire circumference of the via.
- For the top-side solder mask, leave the terminals of the package and
the thermal pad area with via holes exposed. The
bottom-side solder mask must cover the via holes
of the thermal pad area. This configuration
prevents solder from being pulled away from the
thermal pad area during the reflow process.
- Apply solder paste to the exposed thermal pad area and all of the
device terminals.
- With these preparatory steps in place, the device is simply placed
in position and run through the solder reflow
operation as any standard surface-mount
component.
Following these steps results in a device that
is properly installed.