TIDUFA5 December   2024

 

  1.   1
  2.   Description
  3.   Resources
  4.   Features
  5.   Applications
  6.   6
  7. 1System Description
    1. 1.1 Key System Specifications
  8. 2System Overview
    1. 2.1 Block Diagram
    2. 2.2 Design Considerations
      1. 2.2.1 Small Compact Size
      2. 2.2.2 Transformerless Design
    3. 2.3 Highlighted Products
      1. 2.3.1  BQ25790 IIC Controlled, 1–4 Cell, 5A Buck-Boost Battery Charger
      2. 2.3.2  TPS3422 Low-Power, Push-Button Controllers With Configurable Delay
      3. 2.3.3  SN74LVC1G74 Single Positive-Edge-Triggered D-Type Flip-Flop With Clear and Preset
      4. 2.3.4  TPS259470 2.7V–23V, 5.5A, 28mΩ True Reverse Current Blocking eFuse
      5. 2.3.5  TPS54218 2.95V to 6V Input, 2A Synchronous Step-Down SWIFT Converter
      6. 2.3.6  TPS54318 2.95V to 6V Input, 3A Synchronous Step-Down SWIFT Converter
      7. 2.3.7  LM5158 2.2MHz, Wide VIN, 85V Output Boost, SEPIC, or Flyback Converter
      8. 2.3.8  TPS61178 20V Fully Integrated Sync Boost With Load Disconnect
      9. 2.3.9  LMZM23601 36V, 1A Step-Down DC-DC Power Module in 3.8mm × 3mm Package
      10. 2.3.10 TPS7A39 Dual, 150mA, Wide-VIN, Positive and Negative Low-Dropout (LDO) Voltage Regulator
      11. 2.3.11 TPS74401 3.0A, Ultra-LDO With Programmable Soft Start
      12. 2.3.12 TPS7A96 2A, Ultra-Low Noise, Ultra-high PSRR RF Voltage Regulator
      13. 2.3.13 LM3880 3-Rail Simple Power Sequencer With Fixed Time Delay
      14. 2.3.14 DAC53401 10-Bit, Voltage-Output DAC With Nonvolatile Memory
      15. 2.3.15 INA231 28V, 16-bit, I2C Output Current, Voltage, and Power Monitor With Alert in WCSP
  9. 3System Design Theory
    1. 3.1 Input Section
      1. 3.1.1 Buck-Boost Charger
      2. 3.1.2 Power On or Off
    2. 3.2 Designing SEPIC and Cuk Based High-Voltage Power Supply
      1. 3.2.1 Basic Operation Principle of SEPIC and Cuk Converters
      2. 3.2.2 Dual High-Voltage Power Supply Design Using Uncoupled Inductors With SEPIC and Cuk
        1. 3.2.2.1 Duty Cycle
        2. 3.2.2.2 Inductor Selection
        3. 3.2.2.3 Power MOSFET Verification
        4. 3.2.2.4 Output Diode Selection
        5. 3.2.2.5 Coupling Capacitor Selection
        6. 3.2.2.6 Output Capacitor Selection
        7. 3.2.2.7 Input Capacitor Selection
        8. 3.2.2.8 Programming the Output Voltage With Adjustable function
    3. 3.3 Designing the Low-Voltage Power Supply
      1. 3.3.1 Designing the TPS54218 Through WEBENCH Power Designer
      2. 3.3.2 ±5V Transmit Supply Generation
    4. 3.4 System Clock Synchronization
    5. 3.5 Power and Data Output Connector
    6. 3.6 System Current and Power Monitoring
  10. 4Hardware, Testing Requirements, and Test Results
    1. 4.1 Hardware Requirements
    2. 4.2 Test Setup
    3. 4.3 Test Results
      1. 4.3.1 Efficiency Test Result
      2. 4.3.2 Line Regulation Testing Result
      3. 4.3.3 Spectrum Test Result
  11. 5Design and Documentation Support
    1. 5.1 Design Files
      1. 5.1.1 Schematics
      2. 5.1.2 BOM
      3. 5.1.3 PCB Layout Recommendations
        1. 5.1.3.1 High-Voltage Supply Layout
    2. 5.2 Tools and Software
    3. 5.3 Documentation Support
    4. 5.4 Support Resources
    5. 5.5 Trademarks

System Clock Synchronization

The schematic shown in Figure 3-11 can be synchronized to an external clock signal only if the duty cycle of the latter is larger than the duty cycle of the controller (larger than 93%). This design can be synchronized to an external clock with 50% duty cycle by implementing the design shown in Figure 3-18. The various point-of-load supplies can be synchronized to the external clock which is available on the power connector discussed in Section 3.5. The signal from the clock source pin DC_DC_CLK_1 is further is divided and distributed to respective supplies and the switching frequencies. Figure 3-18 shows the schematic of the implementation. The source clock is first given as an input to the 9-channel integrated clock buffer and divider device CDCE949. The eight outputs are 500kHz for the seven TPS54218 buck devices and one TPS61178 for the 5V rail, the 9th output is 250kHz for the high-voltage circuit. The configuration of the device CDCE949 can be stored in the integrated EEPROM CDCEL9XXPROGEVM or over the I2C bus. If CDCEL9XXPROGEVM is used, the configuration file is found in the design files.

TIDA-010269 External Clock Synchronization
                    Implementation Schematic Figure 3-18 External Clock Synchronization Implementation Schematic

The high-voltage circuit can be synchronized to an external clock with 50% duty cycle. The boost regulator (LM5158) imposes a limit on the duty cycle clock pulse width to be larger than the duty cycle of the supply which is very high in the current implementation. Figure 3-18 shows the schematic of the implementation.