PMP9496

CISPR 25 Class 5 Rated 10 W Reference Design for Automotive USB Charger System

PMP9496

Design files

Overview

The PMP9496  reference design is a conducted EMI-optimized (CISPR 25 Class 5) 10 W design for  efficient automotive USB charger application utilizing the LM53603 regulator IC (2.1MHz fully-integrated synchronous buck for automotive application ) and TPS2549 USB switch(TPS2549-Q1 Automotive USB Charging Port Controller with Integrated Power Switch & Cable Compensation).  The design accepts wide input voltage range of 7Vin to 25Vin and provides the outputs of 5V@2.1A. It features a small size and is an inexpensive and more efficient solution customized for automotive USB charger application. The board dimension of the PMP9496 PCB is 2800mil * 4000mil. Four layer PCB was used for the design.

Features
  • 7V to 20Vin, output:5V@2.1A , 3.5 V to 36V IC Vin capability with Transient upto 42V
  • Complete design for USB charger with USB controller
  • In compliance with the CISPR 25 Class 5 conducted emissions standard, passing both AM & FM radio band tests
  • LM53603 and TPS2549- AEC-Q100 qualified version available.
  • TPS2549-Q1 Automotive USB Charging Port Controller with Integrated Power Switch & Cable Compensation
Output voltage options PMP9496.1 PMP9496.2
Vin (Min) (V) 6 5
Vin (Max) (V) 20 5
Vout (Nom) (V) 5 5
Iout (Max) (A) 3 2.1
Output Power (W) 15 10.5
Isolated/Non-Isolated Non-Isolated Non-Isolated
Input Type DC DC
Topology Buck- Synchronous USB Switch
??image.gallery.download_en_US?? View video with transcript Video

A fully assembled board has been developed for testing and performance validation only, and is not available for sale.

Design files & products

Design files

Download ready-to-use system files to speed your design process.

TIDUB37.PDF (7876 K)

Test results for the reference design, including efficiency graphs, test prerequisites and more

TIDRIQ1.PDF (166 K)

Detailed schematic diagram for design layout and components

TIDRIQ2.PDF (560 K)

Detailed schematic diagram for design layout and components

TIDRIQ3.PDF (24 K)

Complete listing of design components, reference designators, and manufacturers/part numbers

TIDCBE0.ZIP (231 K)

Design file that contains information on physical board layer of design PCB

Products

Includes TI products in the design and potential alternatives.

AC/DC & DC/DC converters (integrated FET)

LM53603-Q1Automotive 3.5-V to 36-V, 3-A synchronous step-down converter

Data sheet: PDF | HTML
USB power switches & charging port controllers

TPS2549-Q1Automotive USB Charge port controller with droop compensation

Data sheet: PDF | HTML

Technical documentation

star
= Top documentation selected by TI
No results found. Please clear your search and try again.
View all 1
Type Title Date
* Test report PMP9496 Test Results Nov. 18, 2015

Support & training

TI E2E™ forums with technical support from TI engineers

View all forum topics

Content is provided "as is" by TI and community contributors and does not constitute TI specifications. See terms of use.

If you have questions about quality, packaging or ordering TI products, see TI support. ​​​​​​​​

Videos