TIDA-010000

50-W Opto-Regulated Multi-Output Flyback Converter Reference Design for 380-480VAC Motor Drives

TIDA-010000

Design files

Overview

This reference design showcases a robust, compact, and efficient main power supply in DCM flyback topology for motor drives using the UCC28740 flyback controller. This design can work with a wide input voltage range of 290–1000 VDC delivering up to 50 W of continuous power. Multiple output rails at 24 V (1.25 A), 15 V (0.67 A), 5 V (2 A), 3.3 V (0.1 A) are available for control, gate drive, sensor, I/O, and other applications; additionally an isolated 5-V (0.1 A) output is provided for isolated communication power. The load and line regulation are within 0.5% over the entire operation range by the use of opto-regulated feedback. Key benefits of the UCC28740 device include valley switching enabling higher efficiency (>85% at 550 VDC, 50 W), internal HV FET enabling self-start without external circuitry, and frequency dithering that reduces EMI.

Features
  • Wide input range of 290-1000V DC
  • Self-start using internal 700V HC FET without any external circuitry
  • Load and line regulation < 0.5%
  • Multiple output rails - 24V(1.25A), 15V(0.67A), 5V(2A), 3.3V(0.1A) and isolated 5V(0.1A) providing 50W of output power in ambient of up to 70°C. De-rated operation up to 85°C ambient
  • Output overvoltage, output overcurrent and input undervoltage protection
  • Frequency dithering to reduce EMI
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A fully assembled board has been developed for testing and performance validation only, and is not available for sale.

Design files & products

Design files

Download ready-to-use system files to speed your design process.

TIDUEA2A.PDF (2966 K)

Reference design overview and verified performance test data

TIDRX26.PDF (282 K)

Detailed schematic diagram for design layout and components

TIDRX27.PDF (61 K)

Complete listing of design components, reference designators, and manufacturers/part numbers

TIDRX28.PDF (217 K)

Detailed overview of design layout for component placement

TIDCEX0.ZIP (396 K)

Files used for 3D models or 2D drawings of IC components

TIDRX30.ZIP (1497 K)

Files used for 3D models or 2D drawings of IC components

TIDCEV6.ZIP (951 K)

Design file that contains information on physical board layer of design PCB

TIDRX29.PDF (1001 K)

PCB layer plot file used for generating PCB design layout

Products

Includes TI products in the design and potential alternatives.

AC/DC & DC/DC controllers (external FET)

UCC28740Constant-Voltage, Constant-Current (CVCC) Flyback controller with Secondary Side Regulation (SSR)

Data sheet: PDF | HTML
Linear & low-dropout (LDO) regulators

TLV1117800-mA, 15-V, linear voltage regulator

Data sheet: PDF | HTML
Shunt voltage references

TL431Adjustable precision shunt regulator

Data sheet: PDF | HTML

Technical documentation

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Type Title Date
* Design guide 50-W Opto-Regulated Multi-Output Flyback Converter Ref. Des. for 380–480 VAC Mot (Rev. A) Sep. 18, 2018

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