94% Peak efficiency, 150W norm, 240W peak industrial AC/DC power supply with CC/CV reference design
TIDA-010038
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Key Document
- 94% peak efficiency, 150-W norm, 240-W peak, industrial AC/DC power supply (Rev. A)
(PDF 3686 KB)
12 Feb 2019
Description
This compact, high efficiency, 24V DC, 150W nominal, 240W peak output at 230VAC reference design is targeted for industrial AC/DC power supplies. The circuit consists of a frontend transition mode (TrM) power factor correction(PFC) circuit based on the UCC28056, followed by a robust LLC stage for an isolated DC/DC converter based on the UCC256301. For high efficiency needs, synchronous rectification is done with the UCC24624. This design does not need an additional auxiliary power supply to meet no-load consumption. The design enables 94% peak efficiency and allows the system to work without forced cooling. This design has both constant current(CC) and constant voltage(CV) feedback loop which is suitable for battery charger application.
Features
- Wide operation input range of 90 to 265V AC with full power delivery over entire range
- Peak overall efficiency of 94.4% at 230V AC and 93% at 115V AC, enables natrual convection cooling
- Delivers up to 6.25A continuous current and up to 10A peak current for 3 seconds
- Adjustable output voltage from 22 to 28V
- Very low no load power consumption of <400mW
- System protected for overcurrent, short-circuit, and overvoltage ensuring safety needs
See the Important Notice and Disclaimer covering reference designs and other TI resources.