TIDA-01503

20W, 100-425VDC, 85% Efficient, Multi-Output, Auxiliary Power Supply Reference Design

TIDA-01503

Design files

Overview

This 20-W multiple output, auxiliary power reference design supports AC/DC industrial power supplies with a wide input voltage range (100-425 VDC). The design achieves a peak efficiency of 85% by using discontinuous conduction mode (DCM) valley-switching of TI’s UCC28704 flyback controller with primary side regulation. The compact design uses a minimum number of components to help protect the system, including output overcurrent and output short circuit. The hardware is tested to meet Conducted Emission norm EN55022 Class A using an external EMI filter.

Features
  • Peak power conversion efficiency of >85% at 400VDC full load
  • Designed for wide operating input voltage range from 100- to 425-V DC
  • Delivers full power of 20 W over the entire operating voltage range
  • Configurable outputs: 15V (primary referred), 5V & 15V (isolated)
  • Low stand-by power of <100mW
  • Compact form-factor to achieve high power density solutions: 40mm × 40mm
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A fully assembled board has been developed for testing and performance validation only, and is not available for sale.

Design files & products

Design files

Download ready-to-use system files to speed your design process.

TIDUDD4A.PDF (1165 K)

Reference design overview and verified performance test data

TIDRSX7A.PDF (244 K)

Detailed schematic diagram for design layout and components

TIDRSX8A.PDF (58 K)

Complete listing of design components, reference designators, and manufacturers/part numbers

TIDRSX9A.PDF (92 K)

Detailed overview of design layout for component placement

TIDRSY1A.ZIP (2710 K)

Files used for 3D models or 2D drawings of IC components

TIDCDW1A.ZIP (545 K)

Design file that contains information on physical board layer of design PCB

TIDRSY0A.PDF (123 K)

PCB layer plot file used for generating PCB design layout

Products

Includes TI products in the design and potential alternatives.

AC/DC & DC/DC controllers (external FET)

UCC28704High-Efficiency Off-Line CV and CC Flyback Controller with Primary-Side Regulation (PSR)

Data sheet: PDF | HTML

Technical documentation

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Type Title Date
* Design guide 20W, 100 to 425VDC, 85% Efficient, Multi-Output, Aux Power Supply Ref Design (Rev. A) Jan. 29, 2018

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