TIDA-050042

1-s to 6-s, up to 1.5-A li-ion battery charger reference design with switching CC source

TIDA-050042

Design files

Overview

This reference design demonstrates a cost-optimized onboard battery-charger solution for mid- or low-end vacuum robots, which has up to 1.5-A charging-current capability with a small layout area, providing ±3% charging-voltage accuracy and ±3% charging-current accuracy.

The design enables a stable and smooth precharging to constant-current (CC) and constant-voltage (CV) charging profile and has been evaluated with a 4S2P li-ion battery pack.

Features
  • Wide input voltage range support: 4 V to 30 V (1-s to 6-s li-ion battery-charger solution)
  • Up to 1.5-A maximum charging current
  • Pure hardware-configurable 3-stage charging with external circuits
    • Precharging, constant current (CC), and constant voltage (CV)
    • CC and CV
  • Implement precharge stage with simple analog circuit
  • Achieve smooth and stable CC-to-CV transition with internal compensation and simple control logic
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A fully assembled board has been developed for testing and performance validation only, and is not available for sale.

Design files & products

Design files

Download ready-to-use system files to speed your design process.

TIDUEX6.PDF (4177 K)

Reference design overview and verified performance test data

TIDM669.PDF (165 K)

Detailed schematic diagram for design layout and components

TIDM670.PDF (73 K)

Complete listing of design components, reference designators, and manufacturers/part numbers

TIDM671.PDF (122 K)

Detailed overview of design layout for component placement

TIDM673.ZIP (5414 K)

Files used for 3D models or 2D drawings of IC components

TIDCFW8.ZIP (406 K)

Design file that contains information on physical board layer of design PCB

TIDM672.PDF (428 K)

PCB layer plot file used for generating PCB design layout

Products

Includes TI products in the design and potential alternatives.

Comparators

TLV7021Low power, small size comparator with open-drain output

Data sheet: PDF | HTML
General-purpose op amps

TLV9002Dual, 5.5-V, 1-MHz, RRIO operational amplifier for cost-optimized applications

Data sheet: PDF | HTML
Illumination LED drivers

TPS922004-V to 30-V input voltage, 1.5-A output current, synchronous buck LED driver with dimming options

Data sheet: PDF | HTML
Shunt voltage references

TL431Adjustable precision shunt regulator

Data sheet: PDF | HTML
TVS diodes

TVS330033V flat-clamp surge protection device

Data sheet: PDF | HTML

Technical documentation

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Type Title Date
* Design guide 1-6s, up to 1.5A Li-ion Battery Charger Ref Design with Switching CC Source Aug. 21, 2020

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