TIDA-00440

Leakage Current Measurement Reference Design for Determining Insulation Resistance

TIDA-00440

Design files

Overview

This reference design measures insulation resistance up to 100 MΩ. It has an on-board isolated 500-Vdc power supply and an isolated signal conditioning circuit to measure the leakage current. This design is useful to find leakage due to insulation breakdown in transformer and motor windings.

Features
  • Leakage current measurement circuit with option for programmable current sense amplifier and switchable shunt resistors
  • Range of measurement: 0 to 100 MΩ with accuracy of 5% (un-calibrated)
  • Test voltage level derived from IEEE 43-2000 (recommended practice for testing insulation resistance of rotating machinery)
  • On-board isolated 500-V power supply to measure insulation resistance
  • Provision for calibration resistor on board
  • Hardware support for start-of-frame detect allows implement IEEE1588 PTP
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A fully assembled board has been developed for testing and performance validation only, and is not available for sale.

Design files & products

Design files

Download ready-to-use system files to speed your design process.

TIDU873A.PDF (2507 KB)

Reference design overview and verified performance test data

TIDRDQ3.ZIP (248 KB)

Detailed overview of design layout for component placement

TIDRDQ2.PDF (69 KB)

Complete listing of design components, reference designators, and manufacturers/part numbers

TIDRDQ6.ZIP (6588 KB)

Files used for 3D models or 2D drawings of IC components

TIDCA04.ZIP (898 KB)

Design file that contains information on physical board layer of design PCB

TIDRDQ5.ZIP (289 KB)

PCB layer plot file used for generating PCB design layout

TIDRDQ1.ZIP (848 KB)

Detailed schematic diagram for design layout and components

Products

Includes TI products in the design and potential alternatives.

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LP2985-N150-mA, 16-V, low-dropout voltage regulator with enable

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Analog switches & muxes

TS5A231575-V, 2:1 (SPDT), 2-channel analog switch

Data sheet: PDF | HTML
MOSFETs

CSD13202Q212-V, N channel NexFET™ power MOSFET, single SON 2 mm x 2 mm, 9.3 mOhm

Data sheet: PDF | HTML
AC/DC & DC/DC controllers (external FET)

UCC28711Constant-voltage, constant-current PWM with PSR, valley switching, NTC option, and 0-mV cable comp.

Data sheet: PDF | HTML
AC/DC & DC/DC converters (integrated FET)

LM5160ALM5160A Wide Input 65V, 2A Synchronous Buck / Fly-Buck™ Converter

Data sheet: PDF | HTML
Digital isolators

ISO7640FMQuad-channel, 4/0, 150-Mbps, default output low digital isolator

Data sheet: PDF | HTML
Instrumentation amplifiers

INA333Low-Power, Zero-Drift, Precision Instrumentation Amplifier

Data sheet: PDF | HTML

Start development

Software

Simulation model

TIDM011 — TIDA-00440 Single Current Shunt Approach Simulation

Supported products & hardware

Supported products & hardware

Hardware development
Reference design
TIDA-00440 Leakage Current Measurement Reference Design for Determining Insulation Resistance

TIDM011 TIDA-00440 Single Current Shunt Approach Simulation

close
Latest version
Version: 01.00.00.00
Release date: Mar 20, 2018
Hardware development
Reference design
TIDA-00440 Leakage Current Measurement Reference Design for Determining Insulation Resistance
Simulation model

TIDM012 — TIDA-00440 Multiple Current Shunt Approach Simulation

Supported products & hardware

Supported products & hardware

Hardware development
Reference design
TIDA-00440 Leakage Current Measurement Reference Design for Determining Insulation Resistance

TIDM012 TIDA-00440 Multiple Current Shunt Approach Simulation

close
Latest version
Version: 01.00.00.00
Release date: Mar 20, 2018
Hardware development
Reference design
TIDA-00440 Leakage Current Measurement Reference Design for Determining Insulation Resistance
Simulation model

TIDM013 — TIDA-00440 Resistive Divider Approach Simulation

Supported products & hardware

Supported products & hardware

Hardware development
Reference design
TIDA-00440 Leakage Current Measurement Reference Design for Determining Insulation Resistance

TIDM013 TIDA-00440 Resistive Divider Approach Simulation

close
Latest version
Version: 01.00.00.00
Release date: Mar 20, 2018
Hardware development
Reference design
TIDA-00440 Leakage Current Measurement Reference Design for Determining Insulation Resistance

Technical documentation

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Type Title Date
* Design guide Leakage Current Measurement for Determining Insulation Resistance Design Guide (Rev. A) Apr 30, 2015
Selection guide Current Sense Amplifiers (Rev. E) Sep 20, 2021
Technical article How to detect insulation failures in electrical equipment – part 2 PDF | HTML May 2, 2016

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