SNVSAA9 October   2017 LM138QML

PRODUCTION DATA.  

  1. Features
  2. Applications
  3. Description
  4. Revision History
  5. Pin Configuration and Functions
  6. Specifications
    1. 6.1 Absolute Maximum Ratings
    2. 6.2 Recommended Operating Conditions
    3. 6.3 Thermal Information
    4. 6.4 Electrical Characteristics
    5. 6.5 Quality Conformance Inspection
    6. 6.6 Typical Performance Characteristics
  7. Detailed Description
    1. 7.1 Overview
    2. 7.2 Functional Block Diagram
    3. 7.3 Feature Description
      1. 7.3.1 NPN Darlington Output Drive
      2. 7.3.2 Overload Block
      3. 7.3.3 Programmable Feedback
    4. 7.4 Device Functional Modes
      1. 7.4.1 Normal Operation
      2. 7.4.2 Operation With Low Input Voltage
      3. 7.4.3 Operation at Light Loads
      4. 7.4.4 Operation in Self Protection
  8. Application and Implementation
    1. 8.1 Application Information
    2. 8.2 Typical Applications
      1. 8.2.1 Constant 5-V Regulator
        1. 8.2.1.1 Design Requirements
        2. 8.2.1.2 Detailed Design Procedure
          1. 8.2.1.2.1 External Capacitors
          2. 8.2.1.2.2 Load Regulation
          3. 8.2.1.2.3 Protection Diodes
        3. 8.2.1.3 Application Curves
    3. 8.3 System Examples
  9. Power Supply Recommendations
  10. 10Layout
    1. 10.1 Layout Guidelines
    2. 10.2 Layout Example
  11. 11Device and Documentation Support
    1. 11.1 Receiving Notification of Documentation Updates
    2. 11.2 Community Resources
    3. 11.3 Trademarks
    4. 11.4 Electrostatic Discharge Caution
    5. 11.5 Glossary
  12. 12Mechanical, Packaging, and Orderable Information

Package Options

Mechanical Data (Package|Pins)
Thermal pad, mechanical data (Package|Pins)
Orderable Information

Application and Implementation

NOTE

Information in the following applications sections is not part of the TI component specification, and TI does not warrant its accuracy or completeness. TI’s customers are responsible for determining suitability of components for their purposes. Customers should validate and test their design implementation to confirm system functionality.

Application Information

In operation, the LM138QML device develops a nominal 1.25-V reference voltage, VREF, between the output and adjustment terminal. The reference voltage is impressed across program resistor R1 and, since the voltage is constant, a constant current I1 then flows through the output set resistor R2, giving an output voltage of:

Equation 1. LM138QML app_eqn.gif
LM138QML typicalapplication.gif

Because the 50-μA current from the adjustment terminal represents an error term, the LM138QML was designed to minimize IADJ and make it very constant with line and load changes. To do this, all quiescent operating current is returned to the output establishing a minimum load current requirement. If there is insufficient load on the output, the output rises.

Typical Applications

Constant 5-V Regulator

LM138QML 5V_Reg_TypApp.gif Figure 15. Constant 5-V Regulator

Design Requirements

Table 1. Design Parameters

PARAMETER PART NUMBER/VALUE DESCRIPTION
Feedback resistor 1 (R1) 270 Ω The LM138QML produces a typical 1.24-V potential between the OUTPUT and ADJUST pins; therefore, placing a 270-Ω resistor between the OUTPUT and ADJUST pins causes 4.6 mA to flow through R1 and R2
Feedback resistor 2 (R2) 820 Ω To achieve a 5-V output, the sum of the voltages across R1 and R2 must equal 5 V. Therefore, VR2 must equal 3.76 V when 4.6 mA is flowing through it. R2 = VR2 / I = 3.76 V / 4.6 mA = ~820 Ω.
Input capacitor (CIN) 0.1 µF 0.1 µF of input capacitance helps filter out unwanted noise, especially if the regulator is located far from the power supply filter capacitors.
Output capacitor (COUT) 1 µF The regulator is stable without any output capacitance, but adding a 1-µF capacitor improves the transient response.
Adjust capacitor (CADJ) 10 µF A 10-µF capacitor bypassing the ADJUST pin to ground improves the regulators ripple rejection.
Protection diode 1 (D1) 1N4002 Protection diode D1 is recommended if COUT is used. The diode provides a low-impedance discharge path to prevent the capacitor from discharging into the output of the regulator (see Protection Diodes).
Protection diode 2 (D2) 1N4002 Protection diode D2 is recommended if CADJ is used. The diode provides a low-impedance discharge path to prevent the capacitor from discharging into the output of the regulator (see Protection Diodes).

Detailed Design Procedure

External Capacitors

An input bypass capacitor is recommended. A 0.1-μF disc or 1-μF solid tantalum on the input is suitable input bypassing for almost all applications. The device is more sensitive to the absence of input bypassing when adjustment or output capacitors are used but the above values will eliminate the possibility of problems.

The adjustment terminal can be bypassed to ground on the LM138QML to improve ripple rejection. This bypass capacitor prevents ripple from being amplified as the output voltage is increased. With a 10-μF bypass capacitor, 75-dB ripple rejection is obtainable at any output level. Increases over 20 μF do not appreciably improve the ripple rejection at frequencies above 120 Hz. If the bypass capacitor is used, it is sometimes necessary to include protection diodes to prevent the capacitor from discharging through internal low current paths and damaging the device.

In general, the best type of capacitors to use are solid tantalum. Solid tantalum capacitors have low impedance even at high frequencies. Depending upon capacitor construction, it takes about 25 μF in aluminum electrolytic to equal 1-μF solid tantalum at high frequencies. Ceramic capacitors are also good at high frequencies; however, some types have a large decrease in capacitance at frequencies around 0.5 MHz. For this reason, a 0.01-μF disc may seem to work better than a 0.1-μF disc as a bypass.

Although the LM138QML is stable with no output capacitors, like any feedback circuit, certain values of external capacitance can cause excessive ringing. This occurs with values between 500 pF and 5000 pF. A 1-μF solid tantalum (or 25-μF aluminum electrolytic) on the output swamps this effect and insures stability.

Load Regulation

The LM138QML device is capable of providing extremely good load regulation but a few precautions are needed to obtain maximum performance. The current set resistor connected between the adjustment terminal and the output terminal (usually 240 Ω) should be tied directly to the output of the regulator (case) rather than near the load; this eliminates line drops from appearing effectively in series with the reference and degrading regulation. For example, a 15-V regulator with 0.05-Ω resistance between the regulator and load will have a load regulation due to line resistance of 0.05 Ω × IL. If the set resistor is connected near the load the effective line resistance will be 0.05 Ω (1 + R2/R1) or in this case, 11.5 times worse.

Figure 16 shows the effect of resistance between the regulator and 240-Ω set resistor.

LM138QML regwithlineresistanceinoutputlead.gif Figure 16. Regulator With Line Resistance in Output Lead

With the TO-3 package, it is easy to minimize the resistance from the case to the set resistor by using two separate leads to the case. The ground of R2 can be returned near the ground of the load to provide remote ground sensing and improve load regulation.

Protection Diodes

When external capacitors are used with any IC regulator, it is sometimes necessary to add protection diodes to prevent the capacitors from discharging through low current points into the regulator. Most 20-μF capacitors have low enough internal series resistance to deliver 20-A spikes when shorted. Although the surge is short, there is enough energy to damage parts of the IC.

When an output capacitor is connected to a regulator and the input is shorted, the output capacitor discharges into the output of the regulator. The discharge current depends on the value of the capacitor, the output voltage of the regulator, and the rate of decrease of VIN. In the LM138QML, this discharge path is through a large junction that is able to sustain 25-A surge with no problem; this is not true of other types of positive regulators. For output capacitors of 100 μF or less at an output of 15 V or less, there is no need to use diodes.

The bypass capacitor on the adjustment terminal can discharge through a low current junction. Discharge occurs when either the input or output is shorted. Internal to the LM138QML is a 50-Ω resistor which limits the peak discharge current. No protection is needed for output voltages of 25-V or less and 10-μF capacitance. Figure 17 shows an LM138QML with protection diodes included for use with outputs greater than 25 V and high values of output capacitance.

LM138QML regulatorwithprotectiondiodes.gif
D1 protects against C1
D2 protects against C2
LM138QML 00906048.gif Figure 17. Regulator With Protection Diodes

Application Curves

LM138QML Start UP1.png Figure 18. Regulator Start-Up
LM138QML Start UP4.png Figure 20. Regulator Response to Load Stop
LM138QML Start UP2.png Figure 19. Regulator Shutdown

System Examples

LM138QML systemexample_regulatorandvoltagere.gif Figure 21. Regulator and Voltage Reference
LM138QML systemexample_adjustablereg.gif
Full output current not available at high input-output voltages
† Optional—improves transient response. Output capacitors in the range of 1 μF to 1000 μF of aluminum or tantalum electrolytic are commonly used to provide improved output impedance and rejection of transients.
* Needed if device is more than 6 inches from filter capacitors.
LM138QML 00906049.gif
** R1, R2 as an assembly can be ordered from Bourns:
MIL part no. 7105A-AT2-502
COMM part no. 7105A-AT7-502
Figure 22. 1.2-V to 25-V Adjustable Regulator
LM138QML systemexample_tempcontroller.gif Figure 23. Temperature Controller
LM138QML systemexample_precisionpwrreg.gif
* Adjust for 3.75 V across R1
Figure 24. Precision Power Regulator With Low Temperature Coefficient
LM138QML systemexample_slowturnon.gif Figure 25. Slow Turnon 15-V Regulator
LM138QML systemexample_adjregulator.gif
† Solid tantalum
* Discharges C1 if output is shorted to ground
Figure 26. Adjustable Regulator With Improved Ripple Rejection
LM138QML systemexample_highstability.gif Figure 27. High Stability 10-V Regulator
LM138QML systemexample_digitallyselectedoutp.gif
* Sets maximum VOUT
Figure 28. Digitally Selected Outputs
LM138QML systemexample_15Areg.gif
* Minimum load—100 mA
Figure 29. 15-A Regulator
LM138QML systemexample_5vlogicreg.gif
** Minimum output ≈ 1.2 V
Figure 30. 5-V Logic Regulator With Electronic Shutdown**
LM138QML systemexample_lightcontrol.gif Figure 31. Light Controller
LM138QML systemexample_0to22vreg.gif
Full output current not available at high input-output voltages
Figure 32. 0-V to 22-V Regulator
LM138QML systemexample_12vbatterycharger.gif Figure 33. 12-V Battery Charger
LM138QML systemexample_adjcurrentreg.gif Figure 34. Adjustable Current Regulator
LM138QML systemexample_precisioncurrentlimit.gif Figure 35. Precision Current Limiter
LM138QML systemexample_5acurrentreg.gif Figure 36. 5-A Current Regulator
LM138QML systemexample_trackingprereg.gif Figure 37. Tracking Preregulator
LM138QML systemexample_oncardreg.gif
† Minimum load—10 mA
* All outputs within ±100 mV
Figure 38. Adjusting Multiple On-Card Regulators With Single Control*
LM138QML systemexample_poweramp.gif
AV = 1, RF = 10k, CF = 100 pF
AV = 10, RF = 100k, CF = 10 pF
Bandwidth ≥ 100 kHz
Distortion ≤ 0.1%
Figure 39. Power Amplifier
LM138QML systemexample_simple12vbatterycharg.gif
* RS sets output impedance of charger LM138QML 00906050.gif
Use of RS allows low charging rates with fully charged battery.
** The 1000 μF is recommended to filter out input transients
Figure 40. Simple 12-V Battery Charger
LM138QML systemexample_adj15vreg.gif Figure 41. Adjustable 15-A Regulator
LM138QML systemexample_currentlim6vcharg.gif
* Set max charge current to 3 A
** The 1000 μF is recommended to filter out input transients.
Figure 42. Current Limited 6-V Charger
LM138QML systemexample_10areg.gif
* Minimum load—100 mA
Figure 43. 10-A Regulator