SLUSCI8A July   2016  – August 2017 TPS548D21

PRODUCTION DATA.  

  1. Features
  2. Applications
  3. Description
  4. Revision History
  5. Pin Configuration and Functions
  6. Specifications
    1. 6.1 Absolute Maximum Ratings
    2. 6.2 ESD Ratings
    3. 6.3 Recommended Operating Conditions
    4. 6.4 Thermal Information
    5. 6.5 Electrical Characteristics
    6. 6.6 Typical Characteristics
  7. Detailed Description
    1. 7.1 Overview
    2. 7.2 Functional Block Diagram
    3. 7.3 Feature Description
      1. 7.3.1 40-A FET
      2. 7.3.2 On-Resistance
      3. 7.3.3 Package Size, Efficiency and Thermal Performance
      4. 7.3.4 Soft-Start Operation
      5. 7.3.5 VDD Supply Undervoltage Lockout (UVLO) Protection
      6. 7.3.6 EN_UVLO Pin Functionality
      7. 7.3.7 Fault Protections
        1. 7.3.7.1 Current Limit (ILIM) Functionality
        2. 7.3.7.2 VDD Undervoltage Lockout (UVLO)
        3. 7.3.7.3 Overvoltage Protection (OVP) and Undervoltage Protection (UVP)
        4. 7.3.7.4 Overtemperature Protection
    4. 7.4 Device Functional Modes
      1. 7.4.1 DCAP3 Control Topology
      2. 7.4.2 DCAP Control Topology
    5. 7.5 Programming
      1. 7.5.1 AVSO
      2. 7.5.2 Programmable Pin-Strap Settings
        1. 7.5.2.1 Frequency Selection (FSEL) Pin
        2. 7.5.2.2 VSEL Pin
        3. 7.5.2.3 DCAP3 Control and Mode Selection
        4. 7.5.2.4 Application Workaround to Support 4-ms and 8-ms SS Settings
      3. 7.5.3 Programmable Analog Configurations
        1. 7.5.3.1 RSP/RSN Remote Sensing Functionality
          1. 7.5.3.1.1 Output Differential Remote Sensing Amplifier
        2. 7.5.3.2 Power Good (PGOOD Pin) Functionality
  8. Applications and Implementation
    1. 8.1 Application Information
    2. 8.2 Typical Applications
      1. 8.2.1 TPS548D21 1.5-V to 16-V Input, 1-V Output, 40-A Converter
      2. 8.2.2 Design Requirements
      3. 8.2.3 Design Procedure
        1. 8.2.3.1  Custom Design With WEBENCH® Tools
        2. 8.2.3.2  Switching Frequency Selection
        3. 8.2.3.3  Inductor Selection
        4. 8.2.3.4  Output Capacitor Selection
          1. 8.2.3.4.1 Minimum Output Capacitance to Ensure Stability
          2. 8.2.3.4.2 Response to a Load Transient
          3. 8.2.3.4.3 Output Voltage Ripple
        5. 8.2.3.5  Input Capacitor Selection
        6. 8.2.3.6  Bootstrap Capacitor Selection
        7. 8.2.3.7  BP Pin
        8. 8.2.3.8  R-C Snubber and VIN Pin High-Frequency Bypass
        9. 8.2.3.9  Optimize Reference Voltage (VSEL)
        10. 8.2.3.10 MODE Pin Selection
        11. 8.2.3.11 Overcurrent Limit Design.
      4. 8.2.4 Application Curves
  9. Power Supply Recommendations
  10. 10Layout
    1. 10.1 Layout Guidelines
    2. 10.2 Layout Example
      1. 10.2.1 Mounting and Thermal Profile Recommendation
  11. 11Device and Documentation Support
    1. 11.1 Device Support
      1. 11.1.1 Third-Party Products Disclaimer
    2. 11.2 Custom Design With WEBENCH® Tools
    3. 11.3 Receiving Notification of Documentation Updates
    4. 11.4 Community Resources
    5. 11.5 Trademarks
    6. 11.6 Electrostatic Discharge Caution
    7. 11.7 Glossary
  12. 12Mechanical, Packaging, and Orderable Information

Package Options

Refer to the PDF data sheet for device specific package drawings

Mechanical Data (Package|Pins)
  • RVF|40
Thermal pad, mechanical data (Package|Pins)
Orderable Information

Detailed Description

Overview

TPS548D21 device is a high-efficiency, single channel, FET-integrated, synchronous buck converter. It is suitable for point-of-load applications with 40 A or lower output current in storage, telecom, and similar digital applications. The device features proprietary D-CAP3 mode control combined with adaptive on-time architecture. This combination is ideal for building modern high/low duty ratio, ultra-fast load step response DC-DC converters.

TPS548D21 device has integrated MOSFETs rated at 40-A TDC.

The converter input voltage range is from 1.5 V up to 16 V, and the VDD input voltage range is from 4.5 V to 22 V. The output voltage ranges from 0.6 V to 5.5 V.

Stable operation with all ceramic output capacitors is supported, since the D-CAP3 mode uses emulated current information to control the modulation. An advantage of this control scheme is that it does not require phase compensation network outside which makes it easy to use and also enables low external component count. Adaptive on-time control tracks the preset switching frequency over a wide range of input and output voltage while increasing switching frequency as needed during load step transient.

The default preset switching frequency for this device is 650 kHz. Switching frequency is also programmable from 4 preset values via resistor setting by FSEL pin.

Functional Block Diagram

TPS548D21 fbd_analog_SLUSCI8.gif

Feature Description

40-A FET

The TPS548D21 device is a high-performance, integrated FET converter supporting current rating up to 40 A thermally. It integrates two N-channel NexFET™ power MOSFETs, enabling high power density and small PCB layout area. The drain-to-source breakdown voltage for these FETs is 25 V DC and 27 V transient for 10 ns. Avalanche breakdown occurs if the absolute maximum voltage rating exceeds 27 V. In order to limit the switch node ringing of the device, it is recommended to add a R-C snubber from the SW node to the PGND pins. Refer to the Layout Guidelines section for the detailed recommendations.

On-Resistance

The typical on-resistance (RDS(on)) for the high-side MOSFET is 2.9 mΩ and typical on-resistance for the low-side MOSFET is 1.2 mΩ with a nominal gate voltage (VGS) of 5 V.

Package Size, Efficiency and Thermal Performance

The TPS548D21 device is available in a 7 mm × 5 mm, LQFN-CLIP package with 40 power and I/O pins. It employs TI proprietary MCM packaging technology with thermal pad. With a properly designed system layout, applications achieve optimized safe operating area (SOA) performance. The curves shown in Figure 11 and Figure 12 are based on the orderable evaluation module design. (See SLUUBG3 to order the EVM)

TPS548D21 D031_SLUSC70.gif
VIN = 12 V VOUT = 1 V fSW = 650 kHz
Figure 11. Safe Operating Area
TPS548D21 D030_SLUSC70.gif
VIN = 12 V VOUT = 5.5 V fSW = 425 kHz
Figure 12. Safe Operating Area

Soft-Start Operation

In the TPS548D21 device the soft-start time controls the inrush current required to charge the output capacitor bank during startup. The device offers selectable soft-start options of 1 ms, 2 ms, 4 ms and 8 ms. When the device is enabled (either by EN or VDD UVLO), the reference voltage ramps from 0 V to the final level defined by VSEL pin strap configuration, in a given soft-start time. The TPS548D21 device supports several soft-start times between 1msec and 8msec selected by MODE pin configuration. Refer to MODE definition table for details.

VDD Supply Undervoltage Lockout (UVLO) Protection

The TPS548D21 device provides fixed VDD undervoltage lockout threshold and hysteresis. The typical VDD turn-on threshold is 4.25 V and hysteresis is 0.2 V. The VDD UVLO can be used in conjunction with the EN_UVLO signal to provide proper power sequence to the converter design. UVLO is a non-latched protection.

EN_UVLO Pin Functionality

The EN_UVLO pin drives an input buffer with accurate threshold and can be used to program the exact required turn-on and turn-off thresholds for switcher enable, VDD UVLO or VIN UVLO (if VIN and VDD are tied together). If desired, an external resistor divider can be used to set and program the turn-on threshold for VDD or VIN UVLO.

Figure 13 shows how to program the input voltage UVLO using the EN_UVLO pin.

TPS548D21 uvlo_circuit_SLUSCI8.gif Figure 13. Programming the UVLO Voltage

Fault Protections

This section describes positive and negative overcurrent limits, overvoltage protections, undervoltage protections and over temperature protections.

Current Limit (ILIM) Functionality

TPS548D21 D001_SLUSC70.gif Figure 14. Current Limit Resistance vs OCP Valley Overcurrent Limit

The ILIM pin sets the OCP level. Connect the ILIM pin to GND through the voltage setting resistor, RILIM. In order to provide both good accuracy and cost effective solution, TPS548D21 device supports temperature compensated internal MOSFET RDS(on) sensing.

Also, the TPS548D21 device performs both positive and negative inductor current limiting with the same magnitudes. The positive current limit normally protects the inductor from saturation that causes damage to the high-side FET and low-side FET. The negative current limit protects the low-side FET during OVP discharge.

The voltage between GND pin and SW pin during the OFF time monitors the inductor current. The current limit has 3000 ppm/°C temperature slope to compensate the temperature dependency of the on-resistance (RDS(on)). The GND pin is used as the positive current sensing node.

TPS548D21 device uses cycle-by-cycle over-current limiting control. The inductor current is monitored during the OFF state and the controller maintains the OFF state during the period that the inductor current is larger than the overcurrent ILIM level. VILIM sets the valley level of the inductor current.

VDD Undervoltage Lockout (UVLO)

The TPS548D21 device has an UVLO protection function for the VDD supply input. The on-threshold voltage is 4.25 V with 200 mV of hysteresis. During a UVLO condition, the device is disabled regardless of the EN_UVLO pin voltage. The supply voltage (VVDD) must be above the on-threshold to begin the pin strap detection.

Overvoltage Protection (OVP) and Undervoltage Protection (UVP)

The device monitors a feedback voltage to detect overvoltage and undervoltage. When the feedback voltage becomes lower than 68% of the target voltage, the UVP comparator output goes high and an internal UVP delay counter begins counting. After 1 ms, the device latches OFF both high-side and low-side MOSFETs drivers. The UVP function enables after soft-start is complete.

When the feedback voltage becomes higher than 120% of the target voltage, the OVP comparator output goes high and the circuit latches OFF the high-side MOSFET driver and turns on the low-side MOSFET until reaching a negative current limit. Upon reaching the negative current limit, the low-side FET is turned off and the high-side FET is turned on again for a minimum on-time. The TPS548D21 device operates in this cycle until the output voltage is pulled down under the UVP threshold voltage for 1 ms. After the 1-ms UVP delay time, the high-side FET is latched off and low-side FET is latched on. The fault is cleared with a reset of VDD or by retoggling the EN pin.

During the AVSO operation with the MODE[3] = '1' and MODE[2] = 2 = ”don't care”, the device is programmed to regulate to the externally applied reference voltage source and use the internal soft-start ramp. The above descriptions of the OVP and UVP functionality apply based on the external applied reference voltage. With the MODE[3] = '0' and MODE[2] = '1', the device is programmed to regulate to the internal reference voltage and use the externally applied soft-start ramp voltage. The above descriptions of the OVP and UVP functionality apply based on the internal reference voltage."

Table 1. Overvoltage Protection Details

REFERENCE
VOLTAGE (VREF)
SOFT-START RAMP STARTUP OVP THRESHOLD OPERATING OVP THRESHOLD OVP DELAY
100 mV OD (µs)
OVP RESET
Internal Internal 1.2 × Internal VREF 1.2 × Internal VREF 1 UVP
Internal External 1.2 × Internal VREF 1.2 × Internal VREF 1 UVP and
VSEL <0>
External Internal Fixed 1.5 V during initial startup 1.2 × Final external reference 1 UVP and
VSEL <0>

Overtemperature Protection

TPS548D21 device has overtemperature protection (OTP) by monitoring the die temperature. If the temperature exceeds the threshold value (default value 165°C), TPS548D21 device is shut off. When the temperature falls about 25°C below the threshold value, the device turns on again. The OTP is a non-latch protection.

Device Functional Modes

DCAP3 Control Topology

The TPS548D21 employs an artificial ramp generator that stabilizes the loop. The ramp amplitude is automatically adjusted as a function of selected switching frequency (fSW) The ramp amplitude is a function of duty cycle (VOUT-to-VIN ratio). Consequently, two additional pin-strap bits (FSEL[2:1]) are provided for fine tuning the internal ramp amplitude. The device uses an improved DCAP3 control loop architecture that incorporates a steady-state error integrator. The slow integrator improves the output voltage DC accuracy greatly and presents minimal impact to small signal transient response. To further enhance the small signal stability of the control loop, the device uses a modified ramp generator that supports a wider range of output LC stage.

DCAP Control Topology

For advanced users of this device, the internal DCAP3 ramp can be disabled using the MODE[4] pin strap bit. This situation requires an external RCC network to ensure control loop stability. Place this RCC network across the output inductor. Use a range between 10 mV and 15 mV of injected RSP pin ripple. If no feedback resistor divider network is used, insert a 10-kΩ resistor between the VOUT pin and the RSP pin.

Programming

Programmable Pin-Strap Settings

FSEL, VSEL and MODE. Description: a 1% or better 100-kΩ resistor is needed from BP to each of the three pins. The bottom resistor from each pin to ground (see Table 2) in conjunction with the top resistor defines each pin strap selection. The pin detection checks for external resistor divider ratio during initial power up (VDD is brought down below approximately 3 V) when BP LDO output is at approximately 2.9 V.

Frequency Selection (FSEL) Pin

The TPS548D21 device allows users to select the switching frequency, light load and internal ramp amplitude by using FSEL pin. Table 2 lists the divider resistor values for the selection. The 1% tolerance resistors with typical temperature coefficient of ±100ppm/°C are recommended. Higher performance resistors can be used if tighter noise margin is required for more reliable frequency selection detection.

FSEL pin strap configuration programs the switching frequency, internal ramp compensation and light load conduction mode.

Table 2. FSEL Pin Strap Configurations

FSEL[4] FSEL[3] FSEL[2] FSEL[1] FSEL[0] RFSEL (kΩ) (1)
FSEL[1:0] RCSP_FSEL[1:0] CM
11: 1.05 MHz 11: R × 3 1: FCCM Open
10: R × 2 1: FCCM 165
01: R × 1 1: FCCM 133
00: R/2 1: FCCM 110
10: 875 kHz 11: R × 3 1: FCCM 90.9
10: R × 2 1: FCCM 75
01: R × 1 1: FCCM 60.4
00: R/2 1: FCCM 47.5
01: 650 kHz 11: R × 3 1: FCCM 37.4
10: R × 2 1: FCCM 29.4
01: R × 1 1: FCCM 22.1
00: R/2 1: FCCM 16.5
00: 425 kHz 11: R × 3 1: FCCM 12.1
10: R × 2 1: FCCM 7.87
01: R × 1 1: FCCM 4.64
00: R/2 1: FCCM 1.78

VSEL Pin

VSEL pin strap configuration is used to program initial boot voltage value, hiccup mode and latch off mode. The initial boot voltage is used to program the main loop voltage reference point. VSEL voltage settings provide TI designated discrete internal reference voltages. Table 3 lists internal reference voltage selections.

Table 3. Internal Reference Voltage Selections

VSEL[4] VSEL[3] VSEL[2] VSEL[1] VSEL[0] RVSEL (kΩ) (1)
1111: 0.975 V 1: Latch-Off Open
0: Hiccup 187
1110: 1.1992 V 1: Latch-Off 165
0: Hiccup 147
1101: 1.1504 V 1: Latch-Off 133
0: Hiccup 121
1100: 1.0996 V 1: Latch-Off 110
0: Hiccup 100
1011: 1.0508 V 1: Latch-Off 90.9
0: Hiccup 82.5
1010: 1.0000 V 1: Latch-Off 75
0: Hiccup 68.1
1001: 0.9492 V 1: Latch-Off 60.4
0: Hiccup 53.6
1000: 0.9023 V 1: Latch-Off 47.5
0: Hiccup 42.2
0111: 0.9004 V 1: Latch-Off 37.4
0: Hiccup 33.2
0110: 0.8496 V 1: Latch-Off 29.4
0: Hiccup 25.5
0101: 0.8008 V 1: Latch-Off 22.1
0: Hiccup 19.1
0100: 0.7500 V 1: Latch-Off 16.5
0: Hiccup 14.3
0011: 0.6992 V 1: Latch-Off 12.1
0: Hiccup 10
0010: 0.6504 V 1: Latch-Off 7.87
0: Hiccup 6.19
0001: 0.5996 V 1: Latch-Off 4.64
0: Hiccup 3.16
0000: 0.975 V 1: Latch-Off 1.78
0: Hiccup 0
1% or better and connect to ground

DCAP3 Control and Mode Selection

The MODE pinstrap configuration programs the control topology REFIN_TRK pin functionality, and internal soft start timing selections. The TPS548D21 device supports both DCAP3 and DCAP operation.

  1. MODE[4] selection bit is used to set the control topology. If MODE[4] bit is “0”, it selects DCAP operation. If MODE[4] bit is “1”, it selects DCAP3 operation.
  2. MODE[3] and MODE[2] selection bits are used to set the REFIN_TRK pin functionality.
  3. MODE[1] and MODE[0] selection bits are used to set the internal soft start timing.

Table 4. MODE Pin Selection

MODE[4] MODE[3] MODE[2] MODE[1] MODE[0] RMODE (kΩ) (1)
1: DCAP3 1: External Reference 0: Internal SS 11: 8 ms(1) 133
10: 4 ms(1) 121
01: 2 ms 110
00: 1 ms 100
0: Internal Reference 1: External SS 11: 8 ms 90.9
10: 4 ms 82.5
01: 2 ms 75
00: 1 ms 68.1
0: Internal SS 11: 8 ms(1) 60.4
10: 4 ms(1) 53.6
01: 2 ms 47.5
00: 1 ms 42.2
0: DCAP 1: External Reference 0: Internal SS 11: 8 ms(1) 22.1
10: 4 ms(1) 19.1
01: 2 ms 16.5
00: 1 ms 14.3
0: Internal Reference 1: External SS 11: 8 ms 12.1
10: 4 ms 10
01: 2 ms 7.87
00: 1 ms 6.19
0: Internal SS 11: 8 ms 4.64
10: 4 ms 3.16
01: 2 ms 1.78
00: 1 ms 0

Application Workaround to Support 4-ms and 8-ms SS Settings

In order to properly design for 4-ms and 8-ms SS settings, additional application consideration is needed. The recommended application workaround to support the 4-ms and 8-ms soft-start settings is to ensure sufficient time delay between the VDD and EN_UVLO signals. The minimum delay between the rising maximum VDD_UVLO level and the minimum turnon threshold of EN_UVLO is at least TDELAY_MIN.

Equation 1. TDELAY_MIN = K × VREF

where

  • K = 9 ms/V for SS setting of 4 ms
  • K = 18 ms/V for SS setting of 8 ms
  • VREF is the internal reference voltage programmed by VSEL pin strap

For example, if SS setting is 4 ms and VREF = 1 V, program the minimum delay at least 9 ms; if SS setting is 8 ms, the minimum delay should be programmed at least 18 ms. See Figure 15 and Figure 16 for detailed timing requirement.

TPS548D21 scopeshot-01-workaround.png Figure 15. Proper Sequencing of VDD and EN_UVLO to Support the Use of 4-ms SS Setting
TPS548D21 workaround-timing-diagram-snvsau8.gif Figure 16. Minimum Delay Between VDD and EN_UVLO to Support the Use of 4-ms and 8-ms SS settings

The workaround/consideration described previously is not required for SS settings of 1 ms and 2 ms.

Programmable Analog Configurations

REFIN_TRK functionality:

  • REFIN_TRK functionality is configured by MODE[3] and MODE[2] pin strap bits. See table for detailed information regarding MODE bits.
  • If MODE[3] = '0' and MODE[2] = '0', the device is programmed to regulate to the internal reference voltage and use the internal soft start ramp. Therefore, one should not apply any external voltage source on the REFIN_TRK pin.
  • In MODE[3] = '0' and MODE[2] = '1', the device is programmed to regulate to the internal reference voltage and use the externally applied soft start ramp voltage. Therefore, one must apply a voltage ramp that meets the following requirements:
    1. Must start from 0V.
    2. The external applied ramp must begin to ramp up after the POD is complete.
    3. Controlled rise time of at least 1 ms minimum duration.
    4. The magnitude of the ramp voltage has to be at least 300 mV above the pre-selected internal reference voltage as determined by the VSEL pin strap setting.
    5. It is expected for the externally applied ramp voltage to rise to at least 1 V above the internal reference voltage after it crosses over the threshold mentioned in #3.
  • If MODE[3] = '1' and MODE[2] = 2 = ”don’t care”, the device is programmed to regulate to the externally applied reference voltage source and use the internal soft start ramp. Therefore, one must supply a voltage source on the REFIN_TRK pin that is between 0.5 V and 1.25 V. In addition, the output impedance of the external voltage source must be much less than 100 kΩ. If the external voltage source must transition up and down between any two voltage levels, the slew rate must be no more than 1 mV/µs. If the external voltage source is between 0 V and 0.5 V, the control loop would remain functional but the regulation accuracy is not specified. The external voltage source is not allowed to drive the REFIN_TRK pin above 1.25 V in order to prevent the overvoltage fault event from happening at 1.5 V.

RSP/RSN Remote Sensing Functionality

RSP and RSN pins are used for remote sensing purpose. In the case where feedback resistors are required for output voltage programming, the RSP pin should be connected to the mid-point of the resistor divider and the RSN pin should always be connected to the load return. In the case where feedback resistors are not required as when the VSEL programs the output voltage set point, the RSP pin should be connected to the positive sensing point of the load and the RSN pin should always be connected to the load return.

RSP and RSN pins are extremely high-impedance input terminals of the true differential remote sense amplifier. The feedback resistor divider should use resistor values much less than 100 kΩ.

Output Differential Remote Sensing Amplifier

The examples in this section show simplified remote sensing circuitry where each example uses an internal reference of 1.0 V. Figure 17 shows remote sensing without feedback resistors, with an output voltage set point of 1 V. Figure 18 shows remote sensing using feedback resistors, with an output voltage set point of 5 V.

TPS548D21 no_resistor_divider_SLUSCI8.gif Figure 17. Remote Sensing Without Feedback Resistors
TPS548D21 resistor_divider_SLUSCI8.gif Figure 18. Remote Sensing With Feedback Resistors

Power Good (PGOOD Pin) Functionality

The TPS548D21 device has power-good output that registers high when switcher output is within the target. The power-good function is activated after soft-start has finished. When the soft-start ramp reaches 300 mV above the internal reference voltage, SSend signal goes high to enable the PGOOD detection function. If the output voltage becomes within ±8% of the target value, internal comparators detect power-good state and the power good signal becomes high after an 8 ms delay. If the output voltage goes outside of ±16% of the target value, the power good signal becomes low after two microsecond (2-µs) internal delay. The open-drain power-good output must be pulled up externally. The internal N-channel MOSFET does not pull down until the VDD supply is above 1.2 V.

During the AVSO operation with the MODE[3] = '1' and MODE[2] = 2 = ”don't care”, the device is programmed to regulate to the externally applied reference voltage source and use the internal soft start ramp. All of the above descriptions of the PGOOD functionality apply except the SSend signal goes high to enable the PGOOD detection function when the external applied voltage source rise to 425 mV threshold.

In MODE[3] = '0' and MODE[2] = '0', the device is programmed to regulate to the internal reference voltage and use the internal soft start ramp. All of the above descriptions of PGOOD functionality apply.

In MODE[3] = '0' and MODE[2] = '1', the device is programmed to regulate to the internal reference voltage and use the externally applied soft start ramp voltage. All of the above descriptions of PGOOD functionality apply.