TIDUBF0 January   2022

 

  1.   Description
  2.   Resources
  3.   Features
  4.   Applications
  5.   5
  6. 1System Description
    1. 1.1 Key System Specifications
  7. 2System Overview
    1. 2.1 Block Diagram
    2. 2.2 Design Considerations
      1. 2.2.1 PCB and Form Factor
      2. 2.2.2 Power Supply Design
        1. 2.2.2.1 POC Filter
        2. 2.2.2.2 Power Supply Considerations
          1. 2.2.2.2.1 Choosing External Components
          2. 2.2.2.2.2 Choosing the Buck 1 Inductor
          3. 2.2.2.2.3 Choosing the Buck 2 and Buck 3 Inductors
        3. 2.2.2.3 Functional Safety
    3. 2.3 Highlighted Products
      1. 2.3.1 OX01F10 Imager
      2. 2.3.2 DS90UB933-Q1
      3. 2.3.3 TPS650320-Q1
    4. 2.4 System Design Theory
  8. 3Hardware, Testing Requirements, and Test Results
    1. 3.1 Hardware Requirements
      1. 3.1.1 Hardware Setup
      2. 3.1.2 FPD-Link III I2C Initialization
      3. 3.1.3 OX01F10 Initialization
    2. 3.2 Test Setup
      1. 3.2.1 Power Supplies Start Up
      2. 3.2.2 Setup for Verifying I2C Communications
    3. 3.3 Test Results
      1. 3.3.1 Power Supplies Start-Up
      2. 3.3.2 Power Supply Start-Up—1.8-V Rail and PDB
      3. 3.3.3 Power Supply Voltage Ripple
      4. 3.3.4 Power Supply Load Currents
      5. 3.3.5 I2C Communications
  9. 4Design and Documentation Support
    1. 4.1 Design Files
      1. 4.1.1 Schematics
      2. 4.1.2 Bill of Materials
      3. 4.1.3 PCB Layout Recommendations
        1. 4.1.3.1 Layout Prints
        2. 4.1.3.2 PMIC Layout Recommendations
        3. 4.1.3.3 Serializer Layout Recommendations
        4. 4.1.3.4 Imager Layout Recommendations
        5. 4.1.3.5 PCB Layer Stackup Recommendations
      4. 4.1.4 Altium Project
      5. 4.1.5 Gerber Files
  10. 5Tools and Software
  11. 6Documentation Support
  12. 7Support Resources
  13. 8Trademarks

Power Supply Considerations

Because this reference design is targeted at automotive applications, there are several considerations that limit design choices. Additionally, the following list of system-level specifications helped shape the final overall design:

  • The total solution size must be minimized to meet the size requirement of this design, which is equivalent to 18 mm × 18 mm. This means choosing parts that integrate FETs, diodes, compensation networks, and feedback resistor dividers to eliminate the need for external circuitry.
  • To avoid interference with the AM radio band, all switching frequencies must be greater than 1700 kHz or lower than 540 kHz. Lower switching frequencies are less desirable in this case because they require large inductors and can still produce harmonics in the AM band. For this reason, this reference design looks at higher frequency switchers.
  • All devices must be AEC Q100 (-Q1) rated.

Before parts are chosen, the input voltage range, required voltage rails, and required current per rail must be known. In this case, the input voltage is a pre-regulated 9-V supply coming in over the coaxial cable. This system has only two main devices, the imager and serializer, which are responsible for power consumption during operation. Table 2-1 shows the requirements of the supplies:

Table 2-1 System Power Budget
PARAMETERVOLTAGE (V)CURRENT (mA)POWER (mW)
DS90UB933
VDD1.898176
OX01F10
VDD-D

1.1

170187
VDD-IO1.82138
VDD-A

3.3

33109

Oscillator

VDD

1.8

3

5

Total

VDD-D

1.1170187

VDD-IO

1.8122220

VDD-A

3.3

33109

The9-V supply over the coaxial cable is first stepped down to 3.8 V, which then supplies the rest of the system on the camera module. In this design, the 1.8-V rail supplies both the DS90UB933 supply, and the interface supply of the OX01F10 imager. The OX01F10 3.3-V analog rail requires 33 mA, the DS90UB933 serializer 1.8-V rail requires 98 mA, and the OX01F10 digital 1.1-V rail requires 170 mA.

Assuming 85% efficiency to simplify calculations with the previous values, it is calculated that the 3.8-V supply will require 160 mA to successfully power the 1.1-V, 1.8-V, and 3.3-V rails. Because the input and output voltages, output current requirements, and total wattage consumption are known, calculate the input current using Equation 5:

Equation 1. P IN   =   V IN   ×   I IN   = P OUT η SYSTEM =   P OUT 2 η 2 + P OUT 3 η 3 + P LDO η LDO η 1   I IN   =   187   mW 85 % + 220   mW 85 % + 109   mW 87 % 9   V   ×   85 % = 79 . 0   mA

This information provides a strong foundation in the selection of power topologies and inductive passives that are explained in later sections.

Due to the requirement of Q100, it is mandatory that the switching frequency is rated outside of the AM band and must satisfy the voltage and current requirements derived previously. As the input voltage is a regulated voltage that will always be greater than any of the power rails produced, the power topologies selected should either be step-down converters (bucks) or LDOs. Bucks are generally included in supplies where switching noise is not a significant concern, and power savings is the largest care about. Conversely, LDOs can be incorporated in establishing low-noise analog supplies that reduce inherent noise and are more robust against EMI interactions; however, this is at the expense of larger current consumption.

In this design, a single Power Management IC is responsible for powering the supply rails. This device, the TPS650320-Q1, was chosen as it incorporates three step-down converters (BUCKS) and an LDO in a single 4.0-mm x 4.0-mm VQFN package. The current requirements of the design also played an important role in the selection of the device, as the secondary BUCKS are capable of providing 600 mA, while the LDO is capable of supplying a maximum current output of 300 mA. BUCK1 steps down the 9-V POC input to 3.8 V. The 3.8-V rail then supplies power to BUCK2, BUCK3, and the LDO input. BUCK 2 provides the interface and digital supply for both the OX01F10 imager and DS90UB933 serializer, while the LDO output creates a clean, low-noise supply for the 3.3-V analog supply for the OX01F10.