PMP22495

176-VAC to 264-VAC input 24-V 150-W active clamp forward reference design

PMP22495

Design files

Overview

This reference design uses the UCC2897A active clamp forward controller to convert 176-VAC to 264-VAC input to a 24-VDC output with a max power of 150 W. The UCC5304 isolated gate driver is used to drive the high-voltage clamp FET. The design achieves > 92% efficiency with diode rectification. Secondary-side current sense provides precise overcurrent protection through a constant current regulation loop. The design passes CISPR 32 conducted emissions testing.

Features
  • >92% efficiency with diode rectification
  • Isolated gate driver allows use of high-voltage active clamp NFET
  • Precise secondary side overcurrent protection
  • Tested for CISPR 32 Class B conducted emissions
Output voltage options PMP22495.1
Vin (Min) (V) 176
Vin (Max) (V) 264
Vout (Nom) (V) 24
Iout (Max) (A) 6.25
Output Power (W) 150
Isolated/Non-Isolated Isolated
Input Type AC
Topology Forward- Active Clamp
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A fully assembled board has been developed for testing and performance validation only, and is not available for sale.

Design files & products

Design files

Download ready-to-use system files to speed your design process.

PDF | HTML
TIDT219.PDF (911 K)

Test results for the reference design, including efficiency graphs, test prerequisites and more

TIDMBD8.PDF (302 K)

Detailed schematic diagram for design layout and components

TIDMBD9.PDF (160 K)

Complete listing of design components, reference designators, and manufacturers/part numbers

TIDMBE0.PDF (241 K)

Detailed overview of design layout for component placement

TIDMBE2.ZIP (1909 K)

Files used for 3D models or 2D drawings of IC components

TIDCGD7.ZIP (831 K)

Design file that contains information on physical board layer of design PCB

TIDMBE1.PDF (909 K)

PCB layer plot file used for generating PCB design layout

Products

Includes TI products in the design and potential alternatives.

AC/DC & DC/DC controllers (external FET)

UCC2897A110-V active clamp current mode PWM controller with P-channel clamp FET and line OV protection

Data sheet: PDF | HTML
General-purpose op amps

TL103WADual, 32-V, 900-kHz, 3-mV offset voltage operational amplifier with internal reference

Data sheet: PDF | HTML
Isolated gate drivers

UCC53045kVrms, 4A/6A single-channel isolated gate driver with 5V UVLO for GaNFETs & MOSFETs

Data sheet: PDF | HTML

Technical documentation

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Type Title Date
Test report 176–264 VAC Input, 24-V, 150-W Active Clamp Forward Reference Design PDF | HTML Feb. 16, 2023

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