DLPU066A March   2018  – April 2022 DLP3030-Q1

 

  1. 1Calibration Purpose
    1. 1.1 Calibration Purpose
    2. 1.2 Goal of Calibration
  2. 2Calibration Software and Tools
    1. 2.1 Calibration Software and Tools
  3. 3Calibration Setup
    1. 3.1 Calibration Setup
  4. 4Calibration Overview and Theory
    1. 4.1 Goal of Calibration
    2. 4.2 Calibration Background
      1. 4.2.1 Calibration File Parameters
      2. 4.2.2 Coarse Adjustment Parameter Combinations
    3. 4.3 Calibration Process
      1. 4.3.1 Calibration Pre-work: Coarse Combination Determination
      2. 4.3.2 Temperature Charaterization
      3. 4.3.3 Production PGU Calibration
  5. 5Calibration Pre-work
    1. 5.1 Pre-work Overview
    2. 5.2 Coarse Combination Determination
    3. 5.3 Strategically Adjusting Coarse Combination Parameters
      1. 5.3.1 LDC Index
      2. 5.3.2 Optical Sensor Feedback Gain
      3. 5.3.3 Current Limit
    4. 5.4 Coarse Combination Strategies
  6. 6Calibration Procedure
    1. 6.1 Calibration Procedure Overview
    2. 6.2 Calibration Sweep Setup and Coarse Combinations
    3. 6.3 Temperature Characterization
    4. 6.4 Production PGU Calibration
    5. 6.5 Generating a Calibration File
  7. 7Revision History

Temperature Charaterization

Once coarse combinations have been found that cover the entire brightness range at nominal temperatures, the PGU must be characterized across all operating temperatures. The goal is to maintain constant performance at all temperatures.

The light output from an LED at a given PWM value will vary predictably with temperature, so the system output must be measured and characterized across many temperatures to ensure consistent white point and PGU brightness at all times. Because coarse combinations stay the same across all temperature sweeps, temperature characterization involves sweeping the LED PWMs for each combination to let the calibration algorithm determine the minimum and maximum PWM values to be stored in the calibration file for each combination and temperature.

These temperature sweeps define the temperature shift characteristics of the LEDs used in the PGU. For the same LEDs, the temperature characteristics of one LED will very closely match those of a second LED. Whether each individual LED is brighter or dimmer at a given current level and temperature, light from all LEDs will change proportionally across all temperatures. This allows the temperature profile to be collected once on a single PGU and mathematically applied to all PGUs during production.

See Section 6.3 for more details on the temperature characterization procedure.