SLLU335A August   2021  – January 2022 MCF8316A

 

  1. 1Revision History
    1.     Trademarks
  2. 2Introduction
    1. 2.1 Hardware and GUI Setup
      1. 2.1.1 Jumper Configuration
      2. 2.1.2 External Connections
      3. 2.1.3 Connecting to the GUI
        1. 2.1.3.1 Connect to computer
        2. 2.1.3.2 Connect to the GUI
        3. 2.1.3.3 Verify Hardware Connection
  3. 3Essential Controls
    1. 3.1 Recommended Default Values
    2. 3.2 Device and Pin Configuration
      1. 3.2.1 Speed Input Mode
    3. 3.3 Control Configuration - Motor Parameters
      1. 3.3.1 Maximum Motor Electrical Speed (Hz)
    4. 3.4 Control configuration - Closed Loop
      1. 3.4.1 Current Limit for Torque PI Loop
    5. 3.5 Testing for Successful Startup into Closed Loop
    6. 3.6 Fault Handling
      1. 3.6.1 MPET IPD Fault [MPET_IPD_Fault]
      2. 3.6.2 MPET BEMF Fault [MPET_BEMF_Fault]
      3. 3.6.3 Abnormal BEMF Fault [ABN_BEMF]
      4. 3.6.4 Lock Current Limit [LOCK_LIMIT]
      5. 3.6.5 Hardware lock Current Limit [HW_LOCK_LIMIT]
      6. 3.6.6 No Motor Fault [NO_MTR]
  4. 4Basic Controls
    1. 4.1 Device and Pin Configuration
      1. 4.1.1 Power Saver or Sleep Mode for Battery Operated Applications
      2. 4.1.2 Direction and Brake Pin Override
    2. 4.2 System Level Configuration
      1. 4.2.1 Tracking Motor Speed Feedback in Real Time
      2. 4.2.2 Improving Acoustic Performance
      3. 4.2.3 Protecting the Power supply
      4. 4.2.4 Monitoring Power Supply Voltage Fluctuations for Normal Motor Operation
    3. 4.3 Control Configurations
      1. 4.3.1  Motor Parameter Estimation to Minimize Motor Parameter Variation Effects
      2. 4.3.2  Initial Speed Detection of the Motor for Reliable Motor Resynchronization
      3. 4.3.3  Unidirectional Motor Drive Detecting Backward Spin
      4. 4.3.4  Preventing Back Spin of Rotor During Startup
      5. 4.3.5  Faster Startup Timing
      6. 4.3.6  Gradual and Smooth Start up Motion
      7. 4.3.7  Improving Speed Regulation
      8. 4.3.8  Stopping Motor Quickly
      9. 4.3.9  Preventing Supply Voltage Overshoot During Motor Stop.
      10. 4.3.10 Protecting Against Rotor Lock or Stall Condition
      11. 4.3.11 Maximizing Thermal Efficiency and Increasing Thermal Performance
      12. 4.3.12 Mitigating Electromagnetic Interference (EMI)
      13. 4.3.13 Faster deceleration

3.3.1 Maximum Motor Electrical Speed (Hz)

Using the motor’s datasheet, the user can input the maximum motor electrical speed in Hz. If this data is not available, the user can input the number of pole pairs and motor mechanical speed in RPM. The GUI will convert the motor mechanical speed in RPM to motor electrical speed in Hz using Equation 1 .

Equation 1. fElectrical=nPolePairs∙ωMechanical60    

Where:

  • ωMechanical is the mechanical speed in units revolutions per minute (RPM)

  • fElectrical is the electrical speed in units of hertz (Hz)

  • nPolePairs is the number of motor pole pairs

Note:

Determining number of motor poles without a motor datasheet:

  1. Use a lab power supply and make sure the current limit is set to less than the motor rated current. Do not turn on the supply

  2. Connect V+ of the supply to phase A and V- of the supply to phase B of the motor. Any 2 of the 3 phases can be chosen at random if they are not labeled

  3. Turn on supply The rotor should have settled at one position with the injecting current.

  4. Manually rotate the rotor until rotor snaps to another settle position. It will have several settle-down positions around one mechanical cycle

  5. Count the number of settle-down positions for one fully mechanical cycle, which is the number of pole pairs. Multiplying by two calculates the number of poles.

Be careful of gearing systems within a motor. The gearing ratio will determine how many rotor revolutions correlate to the shaft’s mechanical revolution.