SLUAB45 October   2026 UCD3138

 

  1.   1
  2.   Abstract
  3. 1Issue Description: Abnormal SR Voltage Stress Under Output Short-Circuit
    1. 1.1 Abnormal Phenomenon: SR Voltage Stress Exceeds the Limit in Short-Circuit Testing
    2. 1.2 Root Cause Analysis: Timing Mechanism of Turn-Off Stress Caused by Negative Current
  4. 2Solution: SR Stress Optimization Based on the UCD3138 Automatic Mode Switching Capability
    1. 2.1 Key Technology: Principle of the UCD3138 Automatic Mode Switching Capability
    2. 2.2 Solution Implementation: Dynamically Adjusting the Control Timing of the SR On-Time With Mode Switching
  5. 3Experimental Verification: Effectiveness Testing of the Optimization Solution
    1. 3.1 Result Comparison: SR Stress Reduced From 69V to 29.6V
    2. 3.2 Waveform Analysis: Dynamic Switching of the SR On-Time and Early Turn-Off
  6. 4Conclusion
  7. 5References

Abnormal Phenomenon: SR Voltage Stress Exceeds the Limit in Short-Circuit Testing

Figure 1-1 illustrates a typical LLC resonant converter topology with a discrete capacitor structure. In the diagram, Q1 and Q2 are primary-side switches, Cr1 and Cr2 are resonant capacitors, Lr is the resonant inductor, Lm is the magnetizing inductor, and SR1 and SR2 are secondary-side synchronous rectifiers.

 LLC Resonant Converter Topology With a Discrete Capacitor StructureFigure 1-1 LLC Resonant Converter Topology With a Discrete Capacitor Structure

Figure 1-2 shows the waveforms for output short-circuit testing based on the 1kW reference design, the PMP40586. As shown in the figure, when the output is short-circuited, SR1 has an abnormal oscillating peak at its drain-to-source voltage (Vds) upon its turn-off. The maximum stress reaches 69V. This voltage exceeds the device safety margin, posing a risk of damage during repeated short circuits. Therefore, the control timing must be optimized to limit the SR stress within a safe range.

 Abnormal Waveform of SR Stress Under Output Short-CircuitFigure 1-2 Abnormal Waveform of SR Stress Under Output Short-Circuit