SLVT223 August   2025

 

  1.   1
  2.   Description
  3.   Resources
  4.   Features
  5.   Applications
  6. 1Test Prerequisites
    1. 1.1 Voltage and Current Requirements
    2. 1.2 Magnetics Construction
      1. 1.2.1 LLC Transformer
      2. 1.2.2 Resonant Inductor
    3. 1.3 Considerations
    4.     General Texas Instruments High Voltage Evaluation (TI HV EVM) User Safety Guidelines
    5. 1.4 Precautions
    6. 1.5 Dimensions
  7. 2Testing and Results
    1. 2.1 Efficiency Graphs
    2. 2.2 Efficiency Data
      1.      225V Input Voltage
      2.      250V Input Voltage
      3.      300V Input Voltage
      4.      350V Input Voltage
      5.      400V Input Voltage
      6.      450V Input Voltage
    3. 2.3 Load Regulation
    4. 2.4 Thermal Images
      1. 2.4.1 Top Side
      2. 2.4.2 Bottom Side
    5. 2.5 Bode Plots
  8. 3Waveforms
    1. 3.1 Switching
      1. 3.1.1 Switching Primary Side
        1. 3.1.1.1 225V Input Voltage
        2. 3.1.1.2 300V Input Voltage
        3. 3.1.1.3 350V Input Voltage
        4. 3.1.1.4 400V Input Voltage
        5. 3.1.1.5 450V Input Voltage
      2. 3.1.2 Switching Secondary Side
        1. 3.1.2.1 225V Input Voltage
        2. 3.1.2.2 300V Input Voltage
        3. 3.1.2.3 350V Input Voltage
        4. 3.1.2.4 400V Input Voltage
        5. 3.1.2.5 450V Input Voltage
    2. 3.2 Output Voltage Ripple
      1. 3.2.1 225V Input Voltage
      2. 3.2.2 350V Input Voltage
      3. 3.2.3 450V Input Voltage
    3. 3.3 Load Transients
      1. 3.3.1 225V Input Voltage
      2. 3.3.2 350V Input Voltage
      3. 3.3.3 450V Input Voltage
    4. 3.4 Start-up Using Secondary Side Soft-Start
      1. 3.4.1 Start-Up Under No Load Conditions
        1. 3.4.1.1 225V Input Voltage
        2. 3.4.1.2 350V Input Voltage
        3. 3.4.1.3 450V Input Voltage
      2. 3.4.2 Start-up under Full Load Conditions
        1. 3.4.2.1 225V Input Voltage
        2. 3.4.2.2 350V Input Voltage
        3. 3.4.2.3 450V Input Voltage
  9. 4Trademarks

Description

This automotive µDC/DC converter reference design demonstrates a non-synchronous half-bridge inductor-inductor-capacitor (LLC) converter, which covers an input voltage range of 225V to 450V using the UCC256612-Q1. The output voltage is 48V with a maximum load current of 6.25A. The design can operate down to 196V before turning off. Secondary-side regulation is achieved by using the opto-emulator ISOM8110-Q1.