LM25180-Q1

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Automotive 42-VIN PSR flyback converter with 65-V, 1.5-A integrated power MOSFET

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Product details

Parameters

Vin (Max) (V) 42 Vin (Min) (V) 4.5 Features Adjustable UVLO, Enable, Integrated Switch, Light Load Efficiency, Pre-Bias Startup Operating temperature range (C) -40 to 150 open-in-new Find other Isolated DC/DC converters & modules

Package | Pins | Size

WSON (NGU) 8 16 mm² 4 x 4 open-in-new Find other Isolated DC/DC converters & modules

Features

  • AEC-Q100-qualified for automotive applications
    • Device temperature grade 1: –40°C to 125°C ambient temperature range
  • Designed for reliable and rugged applications
    • Wide input voltage range of 4.5 V to 42 V
    • Robust solution with only one component crossing the isolation barrier
    • ±1.5% total output regulation accuracy
    • Optional VOUT temperature compensation
    • 6-ms internal or programmable soft start
    • Input UVLO and thermal shutdown protection
    • Hiccup-mode overcurrent fault protection
    • –40°C to +150°C junction temperature range
  • Integration reduces solution size and cost
    • Integrated 65-V, 0.4-Ω power MOSFET
    • No opto-coupler or transformer auxiliary winding required for VOUT regulation
    • Low EMI operation to meet CISPR 25
  • High efficiency PSR flyback operation
    • Quasi-resonant switching in boundary conduction mode (BCM) at heavy load
    • External bias option for improved efficiency
    • Single- and multi-output implementations
  • Create a custom regulator design using WEBENCH® Power Designer

All trademarks are the property of their respective owners.

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Description

The LM25180-Q1 is a primary-side regulated (PSR) flyback converter with high efficiency over a wide input voltage range of 4.5 V to 42 V. The isolated output voltage is sampled from the primary-side flyback voltage, eliminating the need for an optocoupler, voltage reference, or third winding from the transformer for output voltage regulation. The high level of integration results in a simple, reliable and high-density design with only one component crossing the isolation barrier. Boundary conduction mode (BCM) switching enables a compact magnetic solution and better than ±1.5% load and line regulation performance. An integrated 65-V power MOSFET provides output power up to 7 W with enhanced headroom for line transients.

The LM25180-Q1 converter simplifies implementation of isolated DC/DC supplies with optional features to optimize performance for the target end equipment. The output voltage is set by one resistor, while an optional resistor improves output voltage accuracy by negating the thermal coefficient of the flyback diode voltage drop. Additional features include an internally-fixed or externally-programmable soft start, optional bias supply connection for higher efficiency, precision enable input with hysteresis for adjustable line UVLO, hiccup-mode overload protection, and thermal shutdown protection with automatic recovery.

The LM25180-Q1 is qualified to automotive AEC-Q100 grade 1 and is available in 8-pin WSON package with 0.8-mm pin pitch and wettable flanks.

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Technical documentation

Design & development

For additional terms or required resources, click any title below to view the detail page where available.

Hardware development

EVALUATION BOARD Download
99
Description
The LM5180EVM-DUAL evaluation module (EVM) is designed to showcase the performance of the LM5180 PSR flyback converter with wide input voltage range. The design is packaged in a miniature footprint with low component count. It operates over a wide input voltage range of 10 V to 65 V to deliver a (...)
Features
  • 10-V to 65-V input voltage range
  • 15-V and -7.7-V output voltages
  • Rated for up to 200 mA of load current
  • Resistor divider to EN/UVLO to faciltate programmable input voltage UVLO
  • Fully assembled, tested and proven PCB layout with small footprint
EVALUATION BOARD Download
75
Description
The LM5180EVM-S05 evaluation module (EVM) is designed to showcase the performance of the LM5180 PSR flyback converter with wide input voltage range. The design is packaged in a miniature footprint with low component count. It operates over a wide input voltage range of 10 V to 65 V to deliver a (...)
Features
  • 10-V to 65-V input voltage range
  • 5-V output voltage with 1% setpoint accuracy
  • Rated for up to 1 A of load current
  • Resistor divider to EN/UVLO to faciltate programmable input voltage UVLO
  • Fully assembled, tested and proven PCB layout with small footprint

Design tools & simulation

CALCULATION TOOL Download
LM25180 PSR flyback quickstart design tool
LM25180DESIGN-CALC Welcome to the LM25180 quickstart design tool. This standalone tool facilitates and assists the power supply engineer with the design of a DC/DC flyback regulator based on the LM25180 PSR flyback converter. As such, the user can expeditiously arrive at an optimized design to meet the application (...)
Features
  • Select transformer parameters including turns ratio and mag inductance
  • Determine input and output capacitances for specified ripple requirements (1% Vout and 5% Vin)
  • Select components for feedback, soft-start, input UVLO, and temperature compensation
  • Advise components (usually optional) for SW voltage (...)
CALCULATION TOOL Download
LM25183 and LM25184 PSR flyback quickstart design tool
LM25183-LM25184DESIGN-CALC — Welcome to the LM25183 and LM25184 quickstart design tool. This standalone tool facilitates and assists the power-supply engineer with the design of a DC/DC flyback regulator based on the LM25183 and LM25184 PSR flyback converter. As such, the user can expeditiously arrive at an optimized design to (...)
Features
  • Select transformer parameters including turns ratio and mag inductance
  • Determine input and output capacitances for specified ripple requirements (1% VOUT and 5% VIN)
  • Select components for feedback, soft-start, input UVLO and temperature compensation
  • Advise components (usually optional) for primary (...)
GERBER FILE Download
SNVC230A.ZIP (2528 KB)
PCB LAYOUT Download
SNVC233.ZIP (1903 KB)
PCB LAYOUT Download
SNVR472.ZIP (3416 KB)

CAD/CAE symbols

Package Pins Download
WSON (NGU) 8 View options

Ordering & quality

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  • Qualification summary
  • Ongoing reliability monitoring

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