PMP20676

Cost Optimized Industrial Isolated Flyback Reference Design (12V/4A)

PMP20676

Design files

Overview

The PMP20676 reference design is an isolated flyback converter for industrial applications utilizing the LM5022 PWM controller.  It accepts an 18V to 30V input and has a 12V/4A output.  Diode rectification is used for low cost while still maintaining good efficiency.

Features
  • 18-30V industrial input range
  • Diode rectifier for low cost
  • Peak efficiency of 90%
  • 1500Vrms isolation
Output voltage options PMP20676.1
Vin (Min) (V) 18
Vin (Max) (V) 30
Vout (Nom) (V) 12
Iout (Max) (A) 4
Output Power (W) 48
Isolated/Non-Isolated Isolated
Input Type DC
Topology Flyback- Non Sync
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A fully assembled board has been developed for testing and performance validation only, and is not available for sale.

Design files & products

Design files

Download ready-to-use system files to speed your design process.

TIDUDT7.PDF (1065 KB)

Test results for the reference design, including efficiency graphs, test prerequisites and more

TIDRTD2.PDF (107 KB)

Detailed overview of design layout for component placement

TIDRTD1.PDF (28 KB)

Complete listing of design components, reference designators, and manufacturers/part numbers

TIDRTD4.ZIP (485 KB)

Files used for 3D models or 2D drawings of IC components

TIDCDZ0.ZIP (316 KB)

Design file that contains information on physical board layer of design PCB

TIDCDZ1.ZIP (707 KB)

Design file that contains information on physical board layer of design PCB

TIDRTD3.PDF (479 KB)

PCB layer plot file used for generating PCB design layout

TIDRTD0.PDF (121 KB)

Detailed schematic diagram for design layout and components

Products

Includes TI products in the design and potential alternatives.

Shunt voltage references

TL431Adjustable precision shunt regulator

Data sheet: PDF | HTML
AC/DC & DC/DC controllers (external FET)

LM50226-60V Wide Vin, current mode boost, SEPIC and Flyback controller

Data sheet: PDF | HTML
MOSFETs

CSD19534Q5A100-V, N channel NexFET™ power MOSFET, single SON 5 mm x 6 mm, 15.1 mOhm

Data sheet: PDF | HTML

Technical documentation

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Type Title Date
* Test report PMP20676 Test Results Nov 13, 2017

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