PMP23653

25W isolated USB-C® supply reference design

PMP23653

Design files

Overview

This reference design is a 25W isolated USB-C supply with 2× Means of Patient Protection (MOPP) isolation for portable medical devices and handheld test equipment applications. The USB-C PD sink-only controller TPS25730 provides complete power delivery (PD) negotiation with no firmware development required. Primary side regulation (PSR) flyback controller LM25185 reduces size, cost, and increases efficiency by eliminating the need for auxiliary winding. High full-load efficiency of 90.3% is achieved with the use of a synchronous rectifier controller UCC24612 paired with a synchronous rectifier MOSFET CSD18543Q3A. The design incorporates a planar transformer to achieve a low profile and high power-density.

Features
  • USB-C PD sink only support (5V, 9V)
  • Small form-factor (60 × 20 × 20 mm)
  • 2×MOPP isolation
  • Primary side control with tight load regulation
  • Synchronous rectifier for high efficiency (90.3%)
  • Short-circuit, over-power, and short-to-VBUS protection
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A fully assembled board has been developed for testing and performance validation only, and is not available for sale.

Design files & products

Design files

Download ready-to-use system files to speed your design process.

PDF | HTML
SLVT250.PDF (1318 KB)

Test results for the reference design, including efficiency graphs, test prerequisites and more

SLVMF60.ZIP (48 KB)

Detailed overview of design layout for component placement

SLVMF62.ZIP (81 KB)

Complete listing of design components, reference designators, and manufacturers/part numbers

SLVMF61.ZIP (4097 KB)

Files used for 3D models or 2D drawings of IC components

SLVC966.ZIP (1239 KB)

Design file that contains information on physical board layer of design PCB

SLVMF59.ZIP (895 KB)

PCB layer plot file used for generating PCB design layout

SLVMF53.ZIP (270 KB)

Detailed schematic diagram for design layout and components

Products

Includes TI products in the design and potential alternatives.

AC/DC controllers

LM2518542-VIN primary side regulation flyback controller with low IQ and low EMI

Data sheet: PDF | HTML
USB Type-C & USB Power Delivery ICs

TPS25730Sink-only USB Type-C® and USB Power Delivery (PD) controller with no firmware development required

Data sheet: PDF | HTML
AC/DC controllers

UCC24612High-frequency multi-mode synchronous rectifier controller

Data sheet: PDF | HTML

Technical documentation

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Top documentation Type Title Format options Date
* Test report 25W Isolated USB-C® Supply Reference Design PDF | HTML May 21, 2026

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