PMP22220

1500-W AC switch bridgeless PFC reference design

Design files

PMP22220

Design files

Overview

This reference design is an AC switch bridgeless power factor correction (PFC) that operates with continuous conduction mode (CCM). It takes universal AC-input voltage (90 VAC to 264 VAC), provides 390-V, 1000-W low-line output and 1500-W high-line output. This design uses the UCD3138 digital controller and UCC21220 isolated gate driver. This design achieves 97.1% peak efficiency at 115-VAC input and 98.3% peak efficiency at 230-VAC input. The total harmonic distortion (THD) is less than 1.2% at 115 VAC, 1000 W and less than 2% at 230 VAC, 1500 W. The power factor is greater than 0.997 for both 115 VAC and 230 VAC at full load.

Features

AC switch bridgeless PFC with coupled-inductor with silicon FET
Achieves 98.3% peak efficiency at 230-VAC input
Less than 1.2% THD at 115 VAC, 1-kW load and less than 2% THD at 230 VAC, 1.5k-W load
Board dimension 185 mm by 69 mm by 45 mm (not include MP100)

Output voltage options	PMP22220.1
Vin (Min) (V)	90
Vin (Max) (V)	264
Vout (Nom) (V)	390
Iout (Max) (A)	3.9
Output Power (W)	1521
Isolated/Non-Isolated	Non-Isolated
Input Type	AC
Topology	PFC- Boost

Industrial

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A fully assembled board has been developed for testing and performance validation only, and is not available for sale.

Design files & products

Design files

Download ready-to-use system files to speed your design process.

Test report — PMP22220

PDF | HTML

TIDT174A.PDF (4240 K)

Test results for the reference design, including efficiency graphs, test prerequisites and more

Schematic — PMP22220

TIDM547.ZIP (425 K)

Detailed schematic diagram for design layout and components

Bill of materials (BOM) — PMP22220

TIDM548.ZIP (853 K)

Complete listing of design components, reference designators, and manufacturers/part numbers

Assembly drawing — PMP22220

TIDM549.ZIP (349 K)

Detailed overview of design layout for component placement

CAD/CAE symbol — PMP22220

TIDM551.ZIP (3238 K)

Files used for 3D models or 2D drawings of IC components

Gerber file — PMP22220

TIDCFT8.ZIP (5101 K)

Design file that contains information on physical board layer of design PCB

PCB layout — PMP22220

TIDM550.ZIP (1422 K)

PCB layer plot file used for generating PCB design layout

Products

Includes TI products in the design and potential alternatives.

Isolated gate drivers

UCC21220 — 3.0kVrms, 4A/6A dual-channel isolated gate driver with disable pin & 8V UVLO for MOSFETs & GaNFETs

Data sheet: PDF | HTML

AC/DC & DC/DC controllers (external FET)

UCC3813-4 — Economy low power BICMOS 1MHz current mode PWM with 12.5V/8.3V UVLO, 50% duty cycle, 0C to 70C

Data sheet: PDF | HTML

AC/DC & DC/DC controllers (external FET)

UCD3138 — Highly Integrated Digital Controller for Isolated Power with 3 Feedback Loops and 8 DPWM Outputs

Data sheet: PDF | HTML

AC/DC & DC/DC converters (integrated FET)

TPS62163 — 3V-17V 1A Step-Down Converters with DCS-Control™

Data sheet: PDF | HTML

Linear & low-dropout (LDO) regulators

LP3985 — 150-mA, low-dropout voltage regulator with bypass & enable

Data sheet: PDF | HTML

Precision op amps (Vos<1mV)

OPA2330 — Dual, 1.8-V, 35-µA, micropower, precision, zero drift CMOS op amp

Data sheet: PDF | HTML

Series voltage references

REF2025 — 8-ppm/°C drift, low-power, dual-output Vref & Vref/2 voltage reference

Data sheet: PDF | HTML

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Software

Support software

TIDCFW3 — PMP22220 Software

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TIDCFW3 — PMP22220 Software

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Latest version

Version: 01.00.00.00

Release date: 22 Jul 2020

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PMP22220 Software (zip) — 5230 K

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Technical documentation

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	Type	Title		Date
*	Test report	1500-W AC Switch Bridgeless PFC Reference Design (Rev. A)	PDF \| HTML	Jun. 29, 2023

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