SLUAAY5 December   2024 UCC21551-Q1

 

  1.   1
  2.   Abstract
  3.   Trademarks
  4. 1Introduction
  5. 2Automotive PTC Heater Module Overview
    1. 2.1 Automotive Heating Architectures
      1. 2.1.1 Positive Temperature Coefficient Heaters
      2. 2.1.2 Heat Pumps
    2. 2.2 Automotive Heating Architectures
    3. 2.3 PTC Heater Topologies
  6. 3Design of Automotive PTC Heater Controller
    1. 3.1  Block Diagrams
    2. 3.2  Designing the Power Supplies
    3. 3.3  Picking Low-Dropout Regulators
    4. 3.4  Designing of the Communication Interface
    5. 3.5  Implementation of the Digital Isolator
    6. 3.6  Implementation of the Microcontroller Unit
    7. 3.7  Designing of the Switch Driver Stage
    8. 3.8  Selection of the Power Switches
    9. 3.9  Considerations of the PTC Load
    10. 3.10 Designing the Load Current Monitoring
    11. 3.11 Selection of the Temperature Sensing
  7. 4Summary

Positive Temperature Coefficient Heaters

A common EV thermal management system topology involves a compressor and heater working together in the same system by splitting responsibilities, as shown in Figure 2-1.

 EV Thermal Management System
                    With Compressor and Heater Working Together Figure 2-1 EV Thermal Management System With Compressor and Heater Working Together

To cool the cabin, the refrigerant is first heavily compressed, turning it into a very high temperature gas. Then, refrigerant is cooled in the condenser, thus turning it into a liquid and warming the air in the process. Then, the liquid refrigerant enters the expansion valve, decreasing the pressure thus cooling the refrigerant. The refrigerant is then warmed in the evaporator, and the resulting cold air is blown throughout the cabin. When cooling the high voltage battery, a similar method is used, but the chiller is used as a heat exchanger to cool the coolant and transfer it to the battery to cool it.

The PTC is responsible for generating heat. This heat is then spread through the cabin via air from the blower. The pump helps coolant pass though the PTC, to then send to the high-voltage battery to warm it, as shown in Figure 2-2.

 PTC Heating Coolant Sent to
                    High Voltage Battery Figure 2-2 PTC Heating Coolant Sent to High Voltage Battery