SPRUJ26A September   2021  – April 2024

 

  1.   1
  2.   Abstract
  3.   Trademarks
  4. 1Introduction
  5. 2Motor Control Theory
    1. 2.1 Mathematical Model and FOC Structure of PMSM
    2. 2.2 Field Oriented Control of PM Synchronous Motor
    3. 2.3 Sensorless Control of PM Synchronous Motor
      1. 2.3.1 Enhanced Sliding Mode Observer with Phase Locked Loop
        1. 2.3.1.1 Design of ESMO for PMSM
        2. 2.3.1.2 Rotor Position and Speed Estimation With PLL
    4. 2.4 Hardware Prerequisites for Motor Drive
      1. 2.4.1 Motor Phase Voltage Feedback
    5. 2.5 Additional Control Features
      1. 2.5.1 Field Weakening (FW) and Maximum Torque Per Ampere (MTPA) Control
      2. 2.5.2 Flying Start
  6. 3Running the Universal Lab on TI Hardware Kits
    1. 3.1 Supported TI Motor Evaluation Kits
    2. 3.2 Hardware Board Setup
      1. 3.2.1  LAUNCHXL-F280025C Setup
      2. 3.2.2  LAUNCHXL-F280039C Setup
      3. 3.2.3  LAUNCHXL-F2800137 Setup
      4. 3.2.4  TMDSCNCD280025C Setup
      5. 3.2.5  TMDSCNCD280039C Setup
      6. 3.2.6  TMDSCNCD2800137 Setup
      7. 3.2.7  TMDSADAP180TO100 Setup
      8. 3.2.8  DRV8329AEVM Setup
      9. 3.2.9  BOOSTXL-DRV8323RH Setup
      10. 3.2.10 BOOSTXL-DRV8323RS Setup
      11. 3.2.11 DRV8353RS-EVM Setup
      12. 3.2.12 BOOSTXL-3PHGANINV Setup
      13. 3.2.13 DRV8316REVM Setup
      14. 3.2.14 TMDSHVMTRINSPIN Setup
      15.      34
      16.      35
    3. 3.3 Lab Software Implementation
      1. 3.3.1 Importing and Configuring Project
      2.      38
      3.      39
      4. 3.3.2 Lab Project Structure
      5. 3.3.3 Lab Software Overview
    4. 3.4 Monitoring Feedback or Control Variables
      1. 3.4.1 Using DATALOG Function
      2. 3.4.2 Using PWMDAC Function
      3. 3.4.3 Using External DAC Board
    5. 3.5 Running the Project Incrementally Using Different Build Levels
      1. 3.5.1 Level 1 Incremental Build
        1. 3.5.1.1 Build and Load Project
        2. 3.5.1.2 Setup Debug Environment Windows
        3. 3.5.1.3 Run the Code
      2. 3.5.2 Level 2 Incremental Build
        1. 3.5.2.1 Build and Load Project
        2. 3.5.2.2 Setup Debug Environment Windows
        3. 3.5.2.3 Run the Code
      3. 3.5.3 Level 3 Incremental Build
        1. 3.5.3.1 Build and Load Project
        2. 3.5.3.2 Setup Debug Environment Windows
        3. 3.5.3.3 Run the Code
      4. 3.5.4 Level 4 Incremental Build
        1. 3.5.4.1 Build and Load Project
        2. 3.5.4.2 Setup Debug Environment Windows
        3. 3.5.4.3 Run the Code
  7. 4Building a Custom Board
    1. 4.1 Building a New Custom Board
      1. 4.1.1 Hardware Setup
      2. 4.1.2 Migrating Reference Code to a Custom Board
        1. 4.1.2.1 Setting Hardware Board Parameters
        2. 4.1.2.2 Modifying Motor Control Parameters
        3. 4.1.2.3 Changing Pin Assignment
        4. 4.1.2.4 Configuring the PWM Module
        5. 4.1.2.5 Configuring the ADC Module
        6. 4.1.2.6 Configuring the CMPSS Module
        7. 4.1.2.7 Configuring Fault Protection Function
      3. 4.1.3 Adding Additional Functionality to Motor Control Project
        1. 4.1.3.1 Adding Push Buttons Functionality
        2. 4.1.3.2 Adding Potentiometer Read Functionality
        3. 4.1.3.3 Adding CAN Functionality
    2. 4.2 Supporting New BLDC Motor Driver Board
    3. 4.3 Porting Reference Code to New C2000 MCU
  8.   A Appendix A. Motor Control Parameters
  9.   References
  10.   Revision History

3.2.14 TMDSHVMTRINSPIN Setup

WARNING:
  • This EVM is meant to be operated in a lab environment only and is not considered by TI to be a finished end-product fit for general consumer use.
  • This EVM must be used only by qualified engineers and technicians familiar with risks associated with handling high voltage electrical and mechanical components, systems and subsystems.
  • This EVM operates at voltages and currents that can result in electrical shock, fire hazard and/or personal injury if not properly handled. Equipment must be used with necessary caution and appropriate safeguards must be employed to avoid personal injury or property damage.
  • Always use caution when using the EVM electronics due to presence of high voltages! DC bus Capacitors will remain charged for a long time after the mains supply is disconnected.
  • The EVM can accept power from the AC Mains/wall power supply, only uses the live and neutral line from the wall supply, the protective earth is unconnected (floating). The power ground is floating from the protective earth ground, all of the ground planes are the same. Hence appropriate caution must be taken and proper isolation requirements must be met before connecting scopes and other test equipment to the board. Isolation transformers must be used when connecting grounded equipment to the EVM.
  • The power stages on the board are individually rated. It is the user’s responsibility to make sure that these ratings (i.e. voltage, current and power levels) are well understood and complied with, prior to connecting these power blocks together and energizing the board. When energized, the EVM or components connected to the EVM should not be touched.

TMDSHVMTRINSPIN is a DIMM100 controlCARD based motherboard evaluation module showcasing control of the most common types of high voltage, three-phase motors including AC induction (ACI), brushless DC (BLDC), and permanent magnet synchronous motors (PMSM). The High Voltage Motor Control Kit has individual DC bus and three-phase voltage sensing making this board for BLDC/PMSM control with C2000 LaunchPad™ development kits suitable for use with the sensorless InstaSPIN-FOC algorithm.

This section explains the steps needed to run the TMDSHVMTRINSPIN with the software supplied through MotorControl SDK. The kit ships with the jumper and switch settings correctly positioned for connecting with the controlCARD. Make sure that these settings are valid on the board as described below, and then insert the controlCARD with the TMDSADAP180TO100 adapter into the TMDSHVMTRINSPIN board as shown in Figure 3-16.

TMDSHVMTRINSPIN Connected to the TMDSCNCD280025C, TMDSCNCD280039C, or TMDSCNCD2800137 with TMDSADAP180TO100 Figure 3-16 TMDSHVMTRINSPIN Connected to the TMDSCNCD280025C, TMDSCNCD280039C, or TMDSCNCD2800137 with TMDSADAP180TO100
CAUTION: Do not apply AC power to the board before you have verified these settings!
  • Make sure nothing is connected to the board, and no power is being supplied to the board.
  • Insert the Control card with TMDSADAP180TO100 adapter into the [Main]-J1 controlCARD connector if not already populated.
  • Make sure the following jumpers & connector settings are correctly implemented as shown in Figure 3-17.
    • [Main]-J3, J4, J5 and J8 are populated.
    • [Main]-J9 and [M3]-J5 are not populated for using a controlCARD with its own onboard emulation to disable the XDS100 on HVKIT.
    • [Main]-J7 is populated between pins 2-3 (pins furthest from the DIMM 100 socket).
    • Banana cable between [Main]-BS1 and [Main]-BS5 is installed to bypass the PFC.
    • Make sure that the DC Fan shipped with the kit is connected to the DC Fan Jumper [Main]-J17 when operating the motor under load > 150W.
  • Two options to get DC Bus power are as below, recommend using the external 15V DC power supply.
    • [Main]-J2 is not populated if using the +15V from an external 15V DC power supply. Ensure that [M6]-SW1 is in the “Off” position, connect 15V DC power supply to [M6]-JP1.
    • [Main]-J2 is populated with a jumper between bridge and the middle pin if using the +15V power supply from aux power supply module.
  • Turn on [M6]-SW1. Now [M6]-LD1 should turn on. Notice the control card LED would light up as well indicating the control card is receiving power from the board.
  • Connect [Main]-BS1 and BS5 to each other using banana plug cord, and then connect one end of the AC mains power or DC power to [Main]-P1.
  • Connect the motor, encoder, and Hall sensors to the kits as described in Table 3-2 and shown in Figure 3-17.
  • Connect a supply voltage from an AC or a DC voltage source to the voltage supply pins. Power should only be applied when instructed to do so in Section 3.5, keep disconnected otherwise.