PMP22244

60-W USB Type-C® high-density active clamp flyback with GaN reference design

PMP22244

Design files

Overview

This reference design is a high-density, 60-W 115-VAC input power supply for USB Type-C applications that uses the UCC28782 active clamp flyback controller, LMG2610 integrated GaN half-bridge and UCC24612 synchronous rectifier driver. The maximum power rating is 60 W at 20-V or 15-V output, 54 W at 9-V output and 30 W at 5-V output. This design reaches a peak efficiency of 94.8%. The design has dimensions of 1.5 inch by 3.35 inch by 1 inch (37.5 mm by 85 mm by 25 mm).

Features
  • AC/DC power supply for 60-W single-stage dual-port USB Type-C
  • Supports 20-V/3-A, 15-V/4-A, 9-V/6-A or 5-V/6-A outputs
  • 94.8% maximum efficiency and maximum power loss of 3.5 W
  • Dimensions of 1.5 inch by 3.35 inch by 1 inch (37.5 mm by 85 mm by 25 mm)
Output voltage options PMP22244.1
Vin (Min) (V) 108
Vin (Max) (V) 132
Vout (Nom) (V) 20
Iout (Max) (A) 3
Output Power (W) 60
Isolated/Non-Isolated Isolated
Input Type AC
Topology Flyback- Active Clamp
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A fully assembled board has been developed for testing and performance validation only, and is not available for sale.

Design files & products

Design files

Download ready-to-use system files to speed your design process.

PDF | HTML
TIDT228.PDF (2052 K)

Test results for the reference design, including efficiency graphs, test prerequisites and more

TIDMAZ8.PDF (277 K)

Detailed schematic diagram for design layout and components

TIDMAZ9.PDF (142 K)

Complete listing of design components, reference designators, and manufacturers/part numbers

TIDMB00.PDF (248 K)

Detailed overview of design layout for component placement

TIDMB02.ZIP (3261 K)

Files used for 3D models or 2D drawings of IC components

TIDCGB0.ZIP (804 K)

Design file that contains information on physical board layer of design PCB

TIDMB01.PDF (1081 K)

PCB layer plot file used for generating PCB design layout

Products

Includes TI products in the design and potential alternatives.

AC/DC & DC/DC controllers (external FET)

UCC24612High-frequency multi-mode synchronous rectifier controller

Data sheet: PDF | HTML
AC/DC & DC/DC controllers (external FET)

UCC28782High-density flyback controller for active-clamp (ACF) and zero-voltage switching (ZVS) topologies

Data sheet: PDF | HTML
Gallium nitride (GaN) power stages

LMG2610650-V 170/248-mΩ GaN half-bridge for ACF with integrated driver, protection and current sense

Data sheet: PDF | HTML

Technical documentation

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Type Title Date
Test report 60-W USB Type-C High-Density Active Clamp Flyback With GaN Reference Design PDF | HTML Oct. 21, 2021

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