PMP31092

Low-profile 140-W full-bridge reference design

PMP31092

Design files

Overview

This power supply is a 140-W full-bridge reference design for applications requiring high density and low component heights due to the planar transformer. The design is based on a hard-switched full bridge topology using Schottky diodes on the secondary side and driven by LM5045. A planar transformer is used to minimize the footprint and height. The printed circuit board (PCB) has six layers and the components are assembled top and bottom. The unit is designed for continuous operation at a rated load at ambient temperature (TA) < 40°C. A minimum airflow of 200 linear feet per minute (LFM) is recommended for higher ambient temperature.

Features
  • Low-profile, 140-W full-bridge power converter
  • 19-VDC to 30-VDC input and 56 VDC and 2.5-A output
  • 94.4% peak efficiency at 18-VDC input and 56-W load
  • Compact board dimensions of 47 mm × 84.2 mm and 11.34-mm height
Output voltage options PMP31092.1
Vin (Min) (V) 19
Vin (Max) (V) 30
Vout (Nom) (V) 56
Iout (Max) (A) 2.5
Output Power (W) 140
Isolated/Non-Isolated Isolated
Input Type DC
Topology Full Bridge- Hard Switched
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A fully assembled board has been developed for testing and performance validation only, and is not available for sale.

Design files & products

Design files

Download ready-to-use system files to speed your design process.

PDF | HTML
TIDT308.PDF (1084 K)

Test results for the reference design, including efficiency graphs, test prerequisites and more

TIDMAZ3.PDF (256 K)

Detailed schematic diagram for design layout and components

TIDMAZ4.PDF (148 K)

Complete listing of design components, reference designators, and manufacturers/part numbers

TIDMAZ5.PDF (389 K)

Detailed overview of design layout for component placement

TIDMAZ7.ZIP (1225 K)

Files used for 3D models or 2D drawings of IC components

TIDCGA9.ZIP (179 K)

Design file that contains information on physical board layer of design PCB

TIDMAZ6.PDF (1202 K)

PCB layer plot file used for generating PCB design layout

Products

Includes TI products in the design and potential alternatives.

AC/DC & DC/DC controllers (external FET)

LM5045Full-bridge PWM controller with Integrated MOSFET Drivers

Data sheet: PDF | HTML
General-purpose op amps

LM8261Single 30-V 21-MHz operational amplifier

Data sheet: PDF | HTML
Shunt voltage references

LM4041B121.2-V precision micropower shunt voltage reference with 0.2% accuracy

Data sheet: PDF

Technical documentation

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Type Title Date
Test report Low-Profile 140-W Full-Bridge Reference Design PDF | HTML Oct. 20, 2022

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