PMP40580

180-W universal input PFC + LLC TV power supply reference design

PMP40580

Design files

Overview

This AC to DC power supply design for TV application provides 12-V, 5-A and 150-V, 0.8-A output from universal AC voltage (90 Vac to 264 Vac). The design uses CRM/DCM PFC controller UCC28056, and LLC controller UCC256404 with enhanced burst mode which enabled for low standby power and smaller audible noise.  The design achieves <250-mW standby power with 150-mW load and >93% peak efficiency at 230-Vac input.

Features
  • Low profile design with single layer board achieves maximum board height of 16 mm
  • Enhanced burst mode operation minimized audible noise at no load and standby
  • Provides efficient power conversion with greater than 93% peak efficiency
  • Less than 300-mW standby power consumption with 150-mW load.
Output voltage options PMP40580.1 PMP40580.2
Vin (Min) (V) 90 90
Vin (Max) (V) 264 264
Vout (Nom) (V) 12 150
Iout (Max) (A) 5 .8
Output Power (W) 60 120
Isolated/Non-Isolated Isolated Isolated
Input Type AC AC
Topology Boost- PFC^Half Bridge- LLC Boost- PFC^Half Bridge- LLC

A fully assembled board has been developed for testing and performance validation only, and is not available for sale.

Important note
This reference design is a replacement for the now obsolete PMP4298A

Design files & products

Design files

Download ready-to-use system files to speed your design process.

TIDT179.PDF (2357 K)

Test results for the reference design, including efficiency graphs, test prerequisites and more

TIDM580.PDF (446 K)

Detailed schematic diagram for design layout and components

TIDM581.PDF (154 K)

Complete listing of design components, reference designators, and manufacturers/part numbers

TIDM582.PDF (435 K)

Detailed overview of design layout for component placement

TIDM584.ZIP (5936 K)

Files used for 3D models or 2D drawings of IC components

TIDCFU6.ZIP (2065 K)

Design file that contains information on physical board layer of design PCB

TIDM583.PDF (2177 K)

PCB layer plot file used for generating PCB design layout

Products

Includes TI products in the design and potential alternatives.

Power factor correction (PFC) controllers

UCC280566-pin high-performance CrM & DCM PFC controller

Data sheet document-pdfAcrobat PDF open-in-new HTML
LLC controllers

UCC256404LLC resonant controller with ultra-low power, ultra-quiet standby operation and high voltage startup

Data sheet document-pdfAcrobat PDF open-in-new HTML
Shunt voltage references

TLVH432A1% low-voltage wide-operating current adjustable precision shunt regulator (reverse pinout)

Data sheet document-pdfAcrobat PDF open-in-new HTML

Technical documentation

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Type Title Date
* Test report 180-W Universal Input PFC + LLC TV Power Supply Reference Design May 01, 2020

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