SBOA575 September   2023 INA823 , OPA2387 , XTR115 , XTR116

 

  1.   1
  2.   Abstract
  3.   Trademarks
  4. 1Introduction
  5. 2Theory of Operation
    1. 2.1 Wheatstone Bridge Sensor
    2. 2.2 2-Amp INA
    3. 2.3 4-20-mA Current Loop Transmitter Interface
  6. 3Simulation
  7. 4PCB Design
  8. 5Verification and Measured Performance
  9. 6Summary
  10. 7Reference
  11.   Appendix

4-20-mA Current Loop Transmitter Interface

The 4-20-mA current loop transmitter is responsible for powering all bridge and INA circuitry as well as providing accurate current scaling. The device requires some external circuitry to function properly as shown in Figure 2-5.

GUID-20230817-SS0I-GTVS-V02P-RB8TFVZNKHRP-low.svgFigure 2-5 Surrounding Circuitry for Current Loop Transmitter

The XTR 5-V on chip voltage regulator (VREG) powers the 2-amp INA while the 4.096-V precision reference (VREF) powers the bridge and INA reference voltage divider. VREG can shift hundreds of mV depending on the amount of current it is sinking or sourcing, so it is important to use VREF when a precise voltage is required (see XTR116 data sheet, Figure 6-5). Current drawn from VREG or VREF must be returned to the local ground pin (IRET).

Resistors RIN1 and RIN2 convert the output voltage of the INA into a current that can be fed into the IIN pin. The offset current resistor (ROS) is used to add an additional 20-μA of current to IIN to boost the input current to the desired 40-200-μA. The XTR provides a gain of 100 which is seen at the output current pin (IOUT = 100*IIN). Capacitor CIN and RIN1 form a low pass filter at the output of the INA to limit noise. Calculations for these passive components are shown in the following equations.

Equation 10. RIN=VIN_MAX-VIN_MINIIN_MAX-IIN_MIN=4 V160 μA=25kΩ
Equation 11. IINmin=40 μA=0.5 V25 kΩ+4.096 VRosRos=204.8 kΩ
Equation 12. Closest standard resistor values:  RIN1=10.2 kΩ, RIN2=14.7 kΩ, Ros=205 kΩ
Equation 13. fC=12π×R×C=12π×10.2 kΩ×10nFfC=1.56 kHz

A 10-nF decoupling capacitor (CS1) between the loop supply voltage (V+) and the output current pin (IOUT) is recommended. The capacitor and output load resistor form a low pass filter that limits the bandwidth of the system. An external transistor (Q1) is required to conduct the majority of the output current to avoid on-chip, thermal-induced errors. Power dissipation in this transistor can approach 1-W with maximum loop voltage and output current. For additional protection, a diode bridge and clamping diodes can be considered for reverse voltage and overvoltage surge protection respectively.