SLIS171 December 2015 TPIC2030
PRODUCTION DATA.
NOTE
Information in the following applications sections is not part of the TI component specification, and TI does not warrant its accuracy or completeness. TI’s customers are responsible for determining suitability of components for their purposes. Customers should validate and test their design implementation to confirm system functionality.
NOTE
TPIC2030 has nine channels of Actuator. Each channel is assigned to the most suitable DAC engine with a different type respectively. ACT(F/T/Ti) has 12-bit DAC. Upper 8 (MSB sign bit) are converted at a time in 5 MHz and LSB 4 bits are output in sequence with 1.25-MHz PWM. SPIN, SLED, and Load DAC has same DAC types and sampling rate with 312 kHz. All channels except SLED have x6 gain. Table 33 shows configuration of each actuator.
FCS/TRK/TLT | SLED | SPIN | LOAD | |
---|---|---|---|---|
Resolution | 12 bit | 10 bit | 12 bit | 12 bit |
Type | 8-bit oversampling | 10-bit voltage | 8-bit oversampling | 8-bit oversampling |
Sampling | 1.25M / 10bit 312K / 12bit |
312K | 312K | |
PWM frequency | 312 kHz | About 156 kHz(variable) | 156 kHz | 312 kHz |
Out range | ±6 V | ±440 mA | ±6 V | ±6 V |
Feedback | Voltage feedback | Current feedback | Power supply compensation | Voltage feedback Shared with TRK |
The input data is separated in the upper 8 bits and the lower 4 bits. Upper 8 bits (MSB sign 1 bit) will be put into 8bit current DAC in every 5 MHz. The lower 4bits will be put into one bit current DAC in sequence from upper to lower bit. This one-bit DAC output with PWM in 1.25 MHz. At any PWM duty, 100%, 75%, 50%, 25%, or 0%, will be summed in 8-bit current DAC in every 1.25 MHz. Thus, it takes 3.2 µs for all lower 4bits summing to PWM output. As a result, 12 bit data is sampled in every PWM cycle. Example of sampling rate for FCS/TRK/TLT is Figure 47.
The output voltage (current) is commanded via programming to the DAC. All of the DAC input format is 12bit in 2’s complement though some DAC has a low resolution. When 12 bits data is input 8 bits DAC, TPIC2030 recognizes four subordinate position bits (LSB) as 0. To arrange for 12-bit DAC format, DSP should shift 8bit or 10 bit data to an appropriate bit position. The full scale is ±1.0 V and driver gain is set 6. The output voltage (Vout) is given by the following equation:
where
MSB DIGITAL INPUT (BIN) LSB | HEX | DEC | VDAC | ANALOG OUTPUT |
---|---|---|---|---|
1000_0000_0000 | 0x800 | –2048 | –0.9995 | –5.997 |
1000_0000_0001 | 0x801 | –2047 | –0.9995 | –5.997 |
1111_1111_1111 | 0xFFF | –1 | –0.0005 | –0.003 |
0000_0000_0000 | 0x000 | 0 | 0 | 0.000 |
0000_0000_0001 | 0x001 | +1 | +0.0005 | +0.003 |
0111_1111_1110 | 0x7FE | +2046 | +0.9990 | +5.994 |
0111_1111_1111 | 0x7FF | +2047 | +0.9995 | +5.997 |
TPIC2030 is designed for that meets the requirements updating control data in 400 kHz. The example of control system parameter is listed in . It takes 0.51 µs for transmit a 16-bit data packet to TPIC2030 with 35 MHz SCLK. Therefore, DSP can be sent four packets a 400-kHz interval. If SCLK is lower than 28.8 MHz, it is required reducing packet quantity under three. For example, Focus/Track command is updating in every 2.5 µs (400 kHz), and it is able to send another two kind of packet in this same slot. shows the example of the control timing when TPIC2030 is used.
SIGNAL | BIT | UPDATE CYCLE (kHz) |
---|---|---|
Focus | 12 | 400 |
Track | 12 | 400 |
Tilt | 12 | 200 |
Sled1 | 10 | 100 |
Sled2 | 10 | 100 |
Spindle | 12 | 100 |
Load | 12 | — |
When VSPM is set to a positive DAC code then the part will be in acceleration mode. IS mode operates then the start-up circuit offers the special start-up pattern sequence to the driver in start-up, and then switches to spin-up mode by detecting the rotor position by BEMF signal from the spindle motor coil.
The spin-down and brake function also be controlled by VSPM DAC value. When it is set the brake command to VSPM, driver goes into active-brake mode, then switch to short-brake mode in slow revolution speed, and then stop automatically. The FG signal is composed from EXOR of three-phase signal, and is output from XFG pin shown in Figure 50.
The output PWM duty of Spindle is controlled by DAC code (VSPM). The gain in acceleration setting is always six times. However, the maximum output is restricted to P5V_SPM voltage. A dead band which output = 0 exists in the width of plus or minus 0x52 focusing on zero.
TPIC2030 provides auto short brake function which is selecting brake mode automatically by motor speed.
Auto Short Brake is the intelligent brake function that includes 2 modes, Short Brake and Active Brake.
When VSPM value is controlled more than equivalent 75% duty brake, deceleration is done by short brake under the rotation speed is over 3000 rpm. After deceleration, driver goes into Active-brake mode automatically by internal logic circuit under rotation speed is lower 2000 rpm. This function enables low power consumption and silent during braking.
VSPM[11:0] | ROTATION SPEED(RPM) | |
---|---|---|
ABOUT 0 TO 2000 | ABOUT 3000 | |
0x000 - 0xFAE | 2-phase short Brake | 2-phase short Brake |
0xFAE - 0xA00 | Active Brake | Active Brake |
0xA00 - 0x800 | Active Brake | 3-phase short Brake |
This value is the nominal number of using motor with 16-poles motor.
LS mode is the low rotation mode which made the maximum 25% duty. When using SPM_LSMODE = 1, brake mode is always SHORT BRAKE. shows the output duty of LS mode.
This IC builds in the SPM current sense resistor which can select resistor value. .
The spindle current limit circuit monitors motor current which flows through this resistance, and limits the output current by reducing PWM duty when detecting over current conditions. shows resistor value.
A limit current value can be calculated from following formulas.
Limit current = 196mV / resistor value
SPM_RCOM_SEL[1:0] | RESISTOR VALUE (Ω) | LIMIT CURRENT (mA) |
---|---|---|
00 | 0.22 | 890 |
01 | 0.20 | 980 |
10 | 0.27 | 725 |
11 | 0.25 | 784 |
The Sled driver outputs the PWM pulse set as DAC code (VSLDx) with current feed back. The maximum output is restricted to 440mA at 0x7FF and 0x800. A dead band which output = 0 exists in the width of plus or minus focusing on zero.
This device has the function of end position detection for Sled. By this function aim to eliminate the position switch at PUH inner. When this function is enabled, internal logic will detect the sled out zero-cross point and at that time, internal BEMF detect circuit measures the BEMF level of stepping motor. There’re four threshold levels. If BEMF is lower than selected threshold, device recognizes motor at stop and ENDDET bit to 1. ENDDET bit will be cleared at the BEMF voltage exceed threshold again.
Load driver outputs the voltage with voltage feed back corresponding to the input DAC value. This channel has power voltage compensation thus it is suit for Slot-in type load control. This channel becomes active exclusively to other actuator channels. Load driver is shared with the TRK driver.
TPIC2030 support differential Tilt mode which output the value calculated from Focus and Tilt. Focus and Tilt can be set in differential mode by DIFF_TLT (REG74) = 1. Because Focus and Tilt are updated at the same time, the update interval of Tilt can be thinned out. Output data changes at after writing VFCS data. Therefore it is necessary to write VFCS data when set VTLT. In differential mode, the output value is calculated as follows.
TPIC2030 has a synchronous step-down DC-DC converter which can output various voltages. Switching frequency is 2.5MHz. Because the ripple current in the coil can reduce, the smaller inductor value can be selected. And the inductor with lowest DC resistance can be selected for highest efficiency. And the regulators have fast transient response.
Step-down DC-DC converter produces an output 1.0, 1.2, 1.5, and 3.3 V. It only requires an external inductor and bypass capacitor(s). The gate drivers and compensations are all internal to the chip. The required input supply is 5 V for P5V_SW. It has a soft start approximately about 0.8 ms to limit the in-rush current when the regulator comes alive. The soft-start circuit uses the internal clock to profile its ramp.
It’s able to up 2%, 3.8% and 5.4% of the output voltage by setting SWR_VOUTUP (REG6D) for 1.2 V and 1.5 V, up 1.3%, 2.4%, and 3.3% for 1.0V.
SWR_VSEL2 | SWR_VSEL1 | INPUT REGFB | DCDC CONVERTER OUTPUT |
---|---|---|---|
0 | 0 | <3.7 V | 3.3 V |
0 | 1 | <3.7 V | 1.2 V |
1 | 0 | <3.7 V | 1.0 V |
1 | 1 | <3.7 V | 1.5 V |
X | X | over 3.7V | Disable (1) |
Provide a regulation mode named discontinuous regulation mode, which improves the conversion efficiency at a low current loading by changing regulation timing. Discontinuous mode is able to set 1 to SWR_MD_BURST (REG6D) bit. Furthermore by setting SWR_BSTAUTON (REG6D), the discontinuous mode is automatically chosen at the time of low power consumption. shows the discontinuous regulation action. The current consumption has been reduced by shortening the energizing time of driving FET. On the other hand, DC voltage ripple grows.
The high efficiency mode which raises efficiency further at the time of low consumption can be chosen for 1.0 V, 1.2 V, and 1.5 V. This mode is selected by SWR_BST_HEFF = 1 (REG6D) in discontinuous mode.
The device can output a specific signal to the GPOUT pin. To output a signal, choose a signal from REG6F by enabling first, then enable GPOUT_ENA. When two or more signals are set for GPOUT, the output is a logical sum.
FUNCTION | PIN | NUMBER | CONNECTION |
---|---|---|---|
DC-DC converter | SWR_VSEL1 | 7 | GND |
SWR_VSEL2 | 8 | GND | |
P5V_SW | 4 | P5V | |
PGND_SW | 2 | GND | |
REGOUT | 3 | Open | |
REGFB | 5 | P5V |
To begin the design process, determine the following:
After power up on 5-V supply, the following values may be written to the following registers to enable motors.
PIN | TO | FUNCTION | VALUE (rate) | UNIT |
---|---|---|---|---|
P5V_1 | PGND | Noise decoupling | 10.0 (10%16 V) | µF |
P5V_2 | PGND | Noise decoupling | 10.0 (10%16 V) | µF |
P5V_SW | PGND_SW | Noise decoupling | 10.0 (10%16 V) | µF |
P5V_SPM | PGND | Noise decoupling | 10.0 (10%16 V) | µF |
SIOV | PGND | Noise decoupling | 1.0 (10%10 V) | µF |
REGOUT | REGFB | Inductor (ESR = 0.1 Ω) for DC-DC converter | 2.2 (20% 1.2 A) | µH |
REGFB | PGND_SW | Capacitor (ESR = 0.025 Ω) | 10.0 (10%10 V) | µF |
LOAD_P | PGND | Prevent surge current | 10000 (10% 16 V) | pF |
LOAD_N | PGND | Prevent surge current | 10000(10% 16 V) | pF |
CP1 | CP2 | Charge pump capacitor | 0.1 (10% 16 V) | µF |
CP3 | P5V | Charge pump capacitor (P5V only, prohibit other power supply) | 0.1 (10% 16 V) | µF |
COMPONENTS | RECOMMENDED VALUE | RECOMMENDED SUPPLIER | PART NUMBER |
---|---|---|---|
Inductor | 2.2 (µH) | TAIYO YUDEN | BRL2518T2R2M |
Capacitor | 10 (µF) | MURATA | GRM21BB31A106KE18L |