SLIS171 December   2015 TPIC2030

PRODUCTION DATA.  

  1. Features
  2. Applications
  3. Description
  4. Revision History
  5. Description (continued)
  6. Pin Configuration and Functions
  7. Specifications
    1. 7.1  Absolute Maximum Ratings
    2. 7.2  ESD Ratings
    3. 7.3  Recommended Operating Conditions
    4. 7.4  Thermal Information
    5. 7.5  Electrical Characteristics - Common Part
    6. 7.6  Electrical Characteristics - Charge Pump Part
    7. 7.7  Electrical Characteristics - DC-DC Converter
    8. 7.8  Electrical Characteristics - Spindle Motor Driver Part
    9. 7.9  Electrical Characteristics - Sled Motor Driver Part
    10. 7.10 Electrical Characteristics - Focus/ Tilt/Tracking/Driver Part
    11. 7.11 Electrical Characteristics - Load Driver Part
    12. 7.12 Electrical Characteristics - Current Switch Part
    13. 7.13 Electrical Characteristics - LED Switch Part
    14. 7.14 Electrical Characteristics - Thermometer Part
    15. 7.15 Electrical Characteristics - Actuator Protection
    16. 7.16 Electrical Characteristics - Serial Port Voltage Levels
    17. 7.17 Serial Port I/F Write Timing Requirements
    18. 7.18 Serial I/F Read Timing Requirements
    19. 7.19 Typical Characteristics
  8. Detailed Description
    1. 8.1 Overview
    2. 8.2 Functional Block Diagram
    3. 8.3 Feature Description
      1. 8.3.1 Protection Functions
        1. 8.3.1.1 Undervoltage Lockout (UVLO)
        2. 8.3.1.2 Overvoltage Protection (OVP)
        3. 8.3.1.3 Overcurrent Protection (OCP)
          1. 8.3.1.3.1 OCP for DC-DC Converter
          2. 8.3.1.3.2 OCP for Load Driver
          3. 8.3.1.3.3 OCP for LED Driver
          4. 8.3.1.3.4 OCP for CSW
            1. 8.3.1.3.4.1 Short Circuit Protection (SCP)
        4. 8.3.1.4 Thermal Protection (TSD)
        5. 8.3.1.5 Actuator Temperature Protection (ACTTIMER)
    4. 8.4 Device Functional Modes
      1. 8.4.1 Power-On Reset (POR)
        1. 8.4.1.1 Power-Up Sequences
        2. 8.4.1.2 XRESET
      2. 8.4.2 XMUTE
    5. 8.5 Programming
      1. 8.5.1 Serial Port Functional Description
      2. 8.5.2 Write Operation
      3. 8.5.3 Read Operation
      4. 8.5.4 Write and Read Operation
    6. 8.6 Register Maps
      1. 8.6.1 Register State Transition
      2. 8.6.2 DAC Register (12-Bit Write Only)
      3. 8.6.3 Control Register
      4. 8.6.4 Detailed Description of Registers
        1. 8.6.4.1  REG01 12-bit DAC for Tilt (VDAC_MAPSW = 0)
        2. 8.6.4.2  REG02 12-bit DAC for Focus (VDAC_MAPSW = 0)
        3. 8.6.4.3  REG03 12-bit DAC for Track (VDAC_MAPSW = 0)
        4. 8.6.4.4  REG04 10bit DAC for Sled1 (VDAC_MAPSW = 0)
        5. 8.6.4.5  REG05 10bit DAC for Sled2 (VDAC_MAPSW = 0)
        6. 8.6.4.6  REG08 12-bit DAC for Spindle (VDAC_MAPSW = 0)
        7. 8.6.4.7  REG09 12-bit DAC for Load (VDAC_MAPSW = 0)
        8. 8.6.4.8  REG65 8bit Control Register for FBSVR
        9. 8.6.4.9  REG6D 8bit Control Register for DCCfg
        10. 8.6.4.10 REG6E 8bit Control Register for UtilCfg
        11. 8.6.4.11 REG6F 8bit Control Register for MonitorSet (REG6F)
        12. 8.6.4.12 REG70 8bit Control Register for DriverEna
        13. 8.6.4.13 REG71 8bit Control Register for FuncEna
        14. 8.6.4.14 REG72 8bit Control Register for ACTCfg
        15. 8.6.4.15 REG73 8bit Control Register for Parm0
        16. 8.6.4.16 REG74 8bit Control Register for OptSet
        17. 8.6.4.17 REG76 8bit Control Register for WriteEna
        18. 8.6.4.18 REG77 8bit Control Register for ClrReg
        19. 8.6.4.19 REG78 8bit Control Register for ActTemp
        20. 8.6.4.20 REG79 8bit Control Register for UVLOMon
        21. 8.6.4.21 REG7A 8bit Control Register for TsdMon
        22. 8.6.4.22 REG7B 8bit Control Register for ProtMon
        23. 8.6.4.23 REG7C 8bit Control Register for TempMon
        24. 8.6.4.24 REG7E 8bit Control Register for Version
        25. 8.6.4.25 REG7F 8bit Control Register for Status
  9. Application and Implementation
    1. 9.1 Application Information
      1. 9.1.1  DAC Type
      2. 9.1.2  Example Sampling Rate of 12-Bit DAC for FCS/TRK/TLT
      3. 9.1.3  Digital Input Coding
      4. 9.1.4  Example Timing of Target Control System
      5. 9.1.5  Spindle Motor Driver Part
        1. 9.1.5.1 Spindle PWM Control
        2. 9.1.5.2 Auto Short Brake Function
        3. 9.1.5.3 Spindle Low Speed Mode
        4. 9.1.5.4 Spindle Driver Current Limit Circuit
      6. 9.1.6  Sled Driver Part
        1. 9.1.6.1 Sled Channel Input vs Output PWM Duty
        2. 9.1.6.2 Sled End Detect Function
      7. 9.1.7  Load Driver Part
        1. 9.1.7.1 Load Channel Input vs Output PWM Duty
      8. 9.1.8  Focus/Track/Tilt Driver Part
        1. 9.1.8.1 Differential Tilt Mode
      9. 9.1.9  Step-Down Synchronous DC-DC Converter
        1. 9.1.9.1 Discontinuous Regulation Mode
        2. 9.1.9.2 High Efficiency Mode (in Discontinuous Regulation Mode)
      10. 9.1.10 Monitor Signal on GPOUT
    2. 9.2 Typical Application
      1. 9.2.1 Design Requirements
      2. 9.2.2 Detailed Design Procedure
      3. 9.2.3 Application Curves
  10. 10Power Supply Recommendations
  11. 11Layout
    1. 11.1 Layout Guidelines
    2. 11.2 Layout Example
  12. 12Device and Documentation Support
    1. 12.1 Device Support
      1. 12.1.1 Third-Party Products Disclaimer
    2. 12.2 Community Resources
    3. 12.3 Trademarks
    4. 12.4 Electrostatic Discharge Caution
    5. 12.5 Glossary
  13. 13Mechanical, Packaging, and Orderable Information

Package Options

Mechanical Data (Package|Pins)
Thermal pad, mechanical data (Package|Pins)
Orderable Information

Application and Implementation

NOTE

Information in the following applications sections is not part of the TI component specification, and TI does not warrant its accuracy or completeness. TI’s customers are responsible for determining suitability of components for their purposes. Customers should validate and test their design implementation to confirm system functionality.

NOTE

  • Operate every driver channel after 5-V power supplied and stable.
  • Appropriate capacity of de-coupling capacitor is required enough value of over 10μF due to reduce influence of PWM switching noise. And the P5V pin needs to connect a filter of 1μF. It is effective to put bypass capacitor(about 0.1uF) near Power pin(P5V_1,P5V_2, P5V_SW,P5V_SPM)for PWM switching noise reduction on power and GND line.
  • Much current flow to driver circuits, to consider as below matters.
    •  Pattern-lay-out and line-impedance. And noise influence from supply line.

Application Information

DAC Type

TPIC2030 has nine channels of Actuator. Each channel is assigned to the most suitable DAC engine with a different type respectively. ACT(F/T/Ti) has 12-bit DAC. Upper 8 (MSB sign bit) are converted at a time in 5 MHz and LSB 4 bits are output in sequence with 1.25-MHz PWM. SPIN, SLED, and Load DAC has same DAC types and sampling rate with 312 kHz. All channels except SLED have x6 gain. Table 33 shows configuration of each actuator.

Table 33. DAC Type

FCS/TRK/TLT SLED SPIN LOAD
Resolution 12 bit 10 bit 12 bit 12 bit
Type 8-bit oversampling 10-bit voltage 8-bit oversampling 8-bit oversampling
Sampling 1.25M / 10bit
312K / 12bit
312K 312K
PWM frequency 312 kHz About 156 kHz(variable) 156 kHz 312 kHz
Out range ±6 V ±440 mA ±6 V ±6 V
Feedback Voltage feedback Current feedback Power supply compensation Voltage feedback
Shared with TRK

Example Sampling Rate of 12-Bit DAC for FCS/TRK/TLT

The input data is separated in the upper 8 bits and the lower 4 bits. Upper 8 bits (MSB sign 1 bit) will be put into 8bit current DAC in every 5 MHz. The lower 4bits will be put into one bit current DAC in sequence from upper to lower bit. This one-bit DAC output with PWM in 1.25 MHz. At any PWM duty, 100%, 75%, 50%, 25%, or 0%, will be summed in 8-bit current DAC in every 1.25 MHz. Thus, it takes 3.2 µs for all lower 4bits summing to PWM output. As a result, 12 bit data is sampled in every PWM cycle. Example of sampling rate for FCS/TRK/TLT is Figure 47.

TPIC2030 example_12bit_DACconversion_lis171.gif Figure 47. Example of 12-Bit DAC Conversion Time (FCS/TRK/TLT)

Digital Input Coding

The output voltage (current) is commanded via programming to the DAC. All of the DAC input format is 12bit in 2’s complement though some DAC has a low resolution. When 12 bits data is input 8 bits DAC, TPIC2030 recognizes four subordinate position bits (LSB) as 0. To arrange for 12-bit DAC format, DSP should shift 8bit or 10 bit data to an appropriate bit position. The full scale is ±1.0 V and driver gain is set 6. The output voltage (Vout) is given by the following equation:

Equation 1. TPIC2030 eq_01_lis170.gif
Equation 2. TPIC2030 eq_02_lis171.gif

where

  • bit[11:0] is the digital input value, range 000000000000b to 111111111111b.

Table 34. DAC Format

MSB DIGITAL INPUT (BIN) LSB HEX DEC VDAC ANALOG OUTPUT
1000_0000_0000 0x800 –2048 –0.9995 –5.997
1000_0000_0001 0x801 –2047 –0.9995 –5.997
1111_1111_1111 0xFFF –1 –0.0005 –0.003
0000_0000_0000 0x000 0 0 0.000
0000_0000_0001 0x001 +1 +0.0005 +0.003
0111_1111_1110 0x7FE +2046 +0.9990 +5.994
0111_1111_1111 0x7FF +2047 +0.9995 +5.997
TPIC2030 output_V_vs_DAC_code_lis171.gif Figure 48. Output Voltage vs DAC Code

Example Timing of Target Control System

TPIC2030 is designed for that meets the requirements updating control data in 400 kHz. The example of control system parameter is listed in . It takes 0.51 µs for transmit a 16-bit data packet to TPIC2030 with 35 MHz SCLK. Therefore, DSP can be sent four packets a 400-kHz interval. If SCLK is lower than 28.8 MHz, it is required reducing packet quantity under three. For example, Focus/Track command is updating in every 2.5 µs (400 kHz), and it is able to send another two kind of packet in this same slot. shows the example of the control timing when TPIC2030 is used.

Table 35. Example Timing of Target Control System

SIGNAL BIT UPDATE CYCLE (kHz)
Focus 12 400
Track 12 400
Tilt 12 200
Sled1 10 100
Sled2 10 100
Spindle 12 100
Load 12
TPIC2030 example_DAC_control_lis171.gif Figure 49. Example DAC Control

Spindle Motor Driver Part

When VSPM is set to a positive DAC code then the part will be in acceleration mode. IS mode operates then the start-up circuit offers the special start-up pattern sequence to the driver in start-up, and then switches to spin-up mode by detecting the rotor position by BEMF signal from the spindle motor coil.

The spin-down and brake function also be controlled by VSPM DAC value. When it is set the brake command to VSPM, driver goes into active-brake mode, then switch to short-brake mode in slow revolution speed, and then stop automatically. The FG signal is composed from EXOR of three-phase signal, and is output from XFG pin shown in Figure 50.

TPIC2030 spindle_operating_sequ_lis171.gif Figure 50. Spindle Operating Sequence
  • It is recommended to use down-edge of FG signal for monitoring FG frequency. The FG terminal needs to be pull up to the appropriate supply voltage by external resistor.
  • Short Brake mode is asserted after 300 ms of FG signal stays L-level in deceleration.
  • The FG output is set to H-level in sleep mode in order to reduce sleep mode current.
  • This value is the nominal number of using motor with 16-poles.
  • First of all, power supply voltage of P5V must be supplied before any signals input.

Spindle PWM Control

The output PWM duty of Spindle is controlled by DAC code (VSPM). The gain in acceleration setting is always six times. However, the maximum output is restricted to P5V_SPM voltage. A dead band which output = 0 exists in the width of plus or minus 0x52 focusing on zero.

TPIC2030 spindle_PWM_control_lis171.gif Figure 51. Spindle PWM Control

Auto Short Brake Function

TPIC2030 provides auto short brake function which is selecting brake mode automatically by motor speed.

Auto Short Brake is the intelligent brake function that includes 2 modes, Short Brake and Active Brake.

When VSPM value is controlled more than equivalent 75% duty brake, deceleration is done by short brake under the rotation speed is over 3000 rpm. After deceleration, driver goes into Active-brake mode automatically by internal logic circuit under rotation speed is lower 2000 rpm. This function enables low power consumption and silent during braking.

Table 36. Brake Mode

VSPM[11:0] ROTATION SPEED(RPM)
ABOUT 0 TO 2000 ABOUT 3000
0x000 - 0xFAE 2-phase short Brake 2-phase short Brake
0xFAE - 0xA00 Active Brake Active Brake
0xA00 - 0x800 Active Brake 3-phase short Brake
TPIC2030 brake_mode_select_lis171.gif Figure 52. Brake Mode Selections

This value is the nominal number of using motor with 16-poles motor.

Spindle Low Speed Mode

LS mode is the low rotation mode which made the maximum 25% duty. When using SPM_LSMODE = 1, brake mode is always SHORT BRAKE. shows the output duty of LS mode.

TPIC2030 spindle_PWM_contl_low_speed_lis171.gif Figure 53. Spindle PWM Control (Low Speed Mode)

Spindle Driver Current Limit Circuit

This IC builds in the SPM current sense resistor which can select resistor value. .

The spindle current limit circuit monitors motor current which flows through this resistance, and limits the output current by reducing PWM duty when detecting over current conditions. shows resistor value.

A limit current value can be calculated from following formulas.

Limit current = 196mV / resistor value

Table 37. SPM Current Sense Resistor

SPM_RCOM_SEL[1:0] RESISTOR VALUE (Ω) LIMIT CURRENT (mA)
00 0.22 890
01 0.20 980
10 0.27 725
11 0.25 784

Sled Driver Part

Sled Channel Input vs Output PWM Duty

The Sled driver outputs the PWM pulse set as DAC code (VSLDx) with current feed back. The maximum output is restricted to 440mA at 0x7FF and 0x800. A dead band which output = 0 exists in the width of plus or minus focusing on zero.

TPIC2030 sled_output_current_lis171.gif Figure 54. Sled Output Current
  • Both outputs of SLED1/2 are L when input code is in dead band.

Sled End Detect Function

This device has the function of end position detection for Sled. By this function aim to eliminate the position switch at PUH inner. When this function is enabled, internal logic will detect the sled out zero-cross point and at that time, internal BEMF detect circuit measures the BEMF level of stepping motor. There’re four threshold levels. If BEMF is lower than selected threshold, device recognizes motor at stop and ENDDET bit to 1. ENDDET bit will be cleared at the BEMF voltage exceed threshold again.

TPIC2030 sled_end_detection_lis171.gif Figure 55. Timing of Sled End Detection
  • In order to perform high-precision detection, the sled motor needs to generate higher BEMF voltage. BEMF level depends on the stepping motor characteristic and its speed.
  • BEMF detection level is selectable 22, 46, 86 mV.

Load Driver Part

Load Channel Input vs Output PWM Duty

Load driver outputs the voltage with voltage feed back corresponding to the input DAC value. This channel has power voltage compensation thus it is suit for Slot-in type load control. This channel becomes active exclusively to other actuator channels. Load driver is shared with the TRK driver.

TPIC2030 load_output_duty_lis171.gif Figure 56. Load Output Duty
  • Output voltage is controlled by PWM
  • Both LOAD+ and LOAD- are connected to PGND through the internal clamp diode respectively.

Focus/Track/Tilt Driver Part

TPIC2030 slis166_fcs_trk_tlt_output_duty.gif Figure 57. FCS/TRK/TLT Output Duty

Differential Tilt Mode

TPIC2030 support differential Tilt mode which output the value calculated from Focus and Tilt. Focus and Tilt can be set in differential mode by DIFF_TLT (REG74) = 1. Because Focus and Tilt are updated at the same time, the update interval of Tilt can be thinned out. Output data changes at after writing VFCS data. Therefore it is necessary to write VFCS data when set VTLT. In differential mode, the output value is calculated as follows.

Step-Down Synchronous DC-DC Converter

TPIC2030 has a synchronous step-down DC-DC converter which can output various voltages. Switching frequency is 2.5MHz. Because the ripple current in the coil can reduce, the smaller inductor value can be selected. And the inductor with lowest DC resistance can be selected for highest efficiency. And the regulators have fast transient response.

Step-down DC-DC converter produces an output 1.0, 1.2, 1.5, and 3.3 V. It only requires an external inductor and bypass capacitor(s). The gate drivers and compensations are all internal to the chip. The required input supply is 5 V for P5V_SW. It has a soft start approximately about 0.8 ms to limit the in-rush current when the regulator comes alive. The soft-start circuit uses the internal clock to profile its ramp.

It’s able to up 2%, 3.8% and 5.4% of the output voltage by setting SWR_VOUTUP (REG6D) for 1.2 V and 1.5 V, up 1.3%, 2.4%, and 3.3% for 1.0V.

Table 38. Output Voltage Setting

SWR_VSEL2 SWR_VSEL1 INPUT REGFB DCDC CONVERTER OUTPUT
0 0 <3.7 V 3.3 V
0 1 <3.7 V 1.2 V
1 0 <3.7 V 1.0 V
1 1 <3.7 V 1.5 V
X X over 3.7V Disable (1)
It is necessary to maintain REGFB > 3.7 V for 100 µs in DC-DC working.

Discontinuous Regulation Mode

Provide a regulation mode named discontinuous regulation mode, which improves the conversion efficiency at a low current loading by changing regulation timing. Discontinuous mode is able to set 1 to SWR_MD_BURST (REG6D) bit. Furthermore by setting SWR_BSTAUTON (REG6D), the discontinuous mode is automatically chosen at the time of low power consumption. shows the discontinuous regulation action. The current consumption has been reduced by shortening the energizing time of driving FET. On the other hand, DC voltage ripple grows.

TPIC2030 discont_regul_mode_lis171.gif Figure 58. Discontinuous Regulation Mode

High Efficiency Mode (in Discontinuous Regulation Mode)

The high efficiency mode which raises efficiency further at the time of low consumption can be chosen for 1.0 V, 1.2 V, and 1.5 V. This mode is selected by SWR_BST_HEFF = 1 (REG6D) in discontinuous mode.

Monitor Signal on GPOUT

The device can output a specific signal to the GPOUT pin. To output a signal, choose a signal from REG6F by enabling first, then enable GPOUT_ENA. When two or more signals are set for GPOUT, the output is a logical sum.

Typical Application

TPIC2030 typ_app_slis171.gif Figure 59. Example of Application Circuit

Table 39. Pin Connection When Specific Function is not Applied

FUNCTION PIN NUMBER CONNECTION
DC-DC converter SWR_VSEL1 7 GND
SWR_VSEL2 8 GND
P5V_SW 4 P5V
PGND_SW 2 GND
REGOUT 3 Open
REGFB 5 P5V

Design Requirements

To begin the design process, determine the following:

  1. Motor configuration: The user can use all motor channels or some of them.
  2. Power up devices with a 5-V supply.

Detailed Design Procedure

After power up on 5-V supply, the following values may be written to the following registers to enable motors.

  1. Set WRITE_ENABLE = 1 on REG76 via SPI.
  2. Set XSLEEP = 1 at REG70
  3. Enable motor channel by ENA_XXX bits on REG70
  4. Change the DAC settings for each motor in REG01-0B. Then, output channels will start driving load.
PIN TO FUNCTION VALUE (rate) UNIT
P5V_1 PGND Noise decoupling 10.0 (10%16 V) µF
P5V_2 PGND Noise decoupling 10.0 (10%16 V) µF
P5V_SW PGND_SW Noise decoupling 10.0 (10%16 V) µF
P5V_SPM PGND Noise decoupling 10.0 (10%16 V) µF
SIOV PGND Noise decoupling 1.0 (10%10 V) µF
REGOUT REGFB Inductor (ESR = 0.1 Ω) for DC-DC converter 2.2 (20% 1.2 A) µH
REGFB PGND_SW Capacitor (ESR = 0.025 Ω) 10.0 (10%10 V) µF
LOAD_P PGND Prevent surge current 10000 (10% 16 V) pF
LOAD_N PGND Prevent surge current 10000(10% 16 V) pF
CP1 CP2 Charge pump capacitor 0.1 (10% 16 V) µF
CP3 P5V Charge pump capacitor (P5V only, prohibit other power supply) 0.1 (10% 16 V) µF

Table 41. Specific for DCDC Converter Components

COMPONENTS RECOMMENDED VALUE RECOMMENDED SUPPLIER PART NUMBER
Inductor 2.2 (µH) TAIYO YUDEN BRL2518T2R2M
Capacitor 10 (µF) MURATA GRM21BB31A106KE18L

Application Curves

TPIC2030 D003_SLIS171.gif
Figure 60. DAC Code vs Duty Cycle for LOAD Outputs
TPIC2030 D004_SLIS171.gif
Figure 61. DAC Code vs Duty Cycle for TRK Outputs